1. Method to Increase the Accuracy of Large Crankshaft Geometry Measurements Using Counterweights to Minimize Elastic Deformations
- Author
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Zenon Grządziel, W. Przetakiewicz, Krzysztof Nozdrzykowski, Andrzej Jakubowski, and Leszek Chybowski
- Subjects
Materials science ,020209 energy ,Geometry ,02 engineering and technology ,Rotation ,minimization of elastic deformation ,lcsh:Technology ,01 natural sciences ,law.invention ,lcsh:Chemistry ,010309 optics ,increasing measurement precision ,measurement procedures ,Flexural strength ,large crankshafts ,Deflection (engineering) ,law ,0103 physical sciences ,0202 electrical engineering, electronic engineering, information engineering ,General Materials Science ,device stabilizing reaction forces ,lcsh:QH301-705.5 ,Instrumentation ,Fluid Flow and Transfer Processes ,Crankshaft ,lcsh:T ,Process Chemistry and Technology ,System of measurement ,General Engineering ,lcsh:QC1-999 ,Finite element method ,Computer Science Applications ,Counterweight ,lcsh:Biology (General) ,lcsh:QD1-999 ,lcsh:TA1-2040 ,Deformation (engineering) ,lcsh:Engineering (General). Civil engineering (General) ,lcsh:Physics - Abstract
Large crankshafts are highly susceptible to flexural deformation that causes them to undergo elastic deformation as they revolve, resulting in incorrect geometric measurements. Additional structural elements (counterweights) are used to stabilize the forces at the supports that fix the shaft during measurements. This article describes the use of temporary counterweights during measurements and presents the specifications of the measurement system and method. The effect of the proposed solution on the elastic deflection of a shaft was simulated with FEA, which showed that the solution provides constant reaction forces and ensures nearly zero deflection at the supported main journals of a shaft during its rotation (during its geometry measurement). The article also presents an example of a design solution for a single counterweight.
- Published
- 2020
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