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A facile method to prepare low-density polyethylene (LDPE)/polystyrene (PS) interpolymer resin particles by swelling suspension polymerization without addition of extra swelling agent was developed. The polymerization temperature, polymerization time, and initiator concentration were investigated. Fourier transform infrared spectroscopy analysis confirmed that the LDPE/PS interpolymer resin particles were successfully prepared and a small amount of PS-g-LDPE existed in the resin. Scanning electron microscopy revealed that PS was uniformly distributed in the LDPE matrix, indicating excellent compatibility between PS and LDPE. The mechanical properties of LDPE/PS interpolymer resin were intermediate between PS and LDPE polymers.

The polyurethane prepolymer terminated with a double bond was synthesized using isophorone diisocyanate (IPDI), hydroxyl terminated polybutadiene (HTPB), 1,4-butanediol (BDO), and 2-hydroxyethyl acrylate (HEA). Then, a series of innovative UV-curable polyurethane coatings were prepared by blending ene-terminated polyurethane, fluoroacrylate monomer, and multifunctional thiol crosslinker upon UV exposure. The incorporation of fluoroacrylate monomer and multifunctional thiols into polyurethane coatings significantly enhanced the hydrophobic property, mechanical property, pencil hardness, and glossiness of the polyurethane coatings. This method of preparing UV crosslinkable, hydrophobic polyurethane coatings based on thiol-ene chemistry exhibited numerous advantages over other UV photocuring systems.