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The compressive response of cross-linked and linear PVC foam core materials, namely, H130 and HD130 having identical densities were evaluated. Both cores were subjected to compressive loading at various strain rates ranging from quasi-static to 1560 s1. At quasi-static loading, the compressive strength of the H grade was approximately 30% higher than the HD grade. On the other hand, at HSR loading the HD grade was 20% higher. HSR tests were also conducted at various temperatures ranging from 25 to 12°C. It was observed that degradation of strength was more severe for the HD grade as temperatures increased. A recovery of the cores original volume was also noticed during high strain rate and elevated temperature tests. Accordingly, residual properties were determined. Results show that only the residual properties of the HD grade were affected by temperature.

When a sandwich structure is subjected to transverse loads, the face sheets carry bending moments as tensile and compressive stresses and the core carries transverse forces as shear stresses. The core is typically the weakest component of the structure and is the first to fail in shear. In this study the shear fatigue behavior of two closed-cell cellular PVC foams, Divinycell HD130 (linear) and H130 (cross linked), with the same nominal density of 130 kg/m3, were investigated. Static shear tests reveal that HD130 foams are more ductile, have almost twice the energy absorption capability, and an extraordinary crack propagation resistance when compared to the H130 foams. Shear fatigue tests were conducted at room temperature, at a frequency of 3 Hz and at a stress ratio, R = 0.1 on the HD130 and H130 foams. S–N curves were generated and shear fatigue characteristics were determined. The number of cycles to failure for the linear foams was substantially higher than that of the cross-linked PVC foams. HD foams have smaller cells with thicker faces and edges. This microstructure supports absorption of larger amounts of liquid resin forming a resin rich sub interface zone just below the actual core skin interface. The high intrinsic toughness of the sub interface delays the initiation of fatigue cracks and thereby increases the fatigue life of the HD foams. For both foams, shear deformation occurs without volume change and the materials fail by shearing in the vicinity of the centerline of the specimen along the longitudinal axis. In both cases numerous 45° shear cracks form across the width of the specimen and are equidistantly spaced along the length of the specimen. The occurrence of these through the thickness shear cracks signals the final failure event during fatigue. Details of the experimental investigation and the evaluation of the fatigue performance are presented.

When a sandwich structure is subjected to transverse loads, the face sheets carry bending moments as tensile and compressive stresses and the core carries transverse forces as shear stresses. The core is typically the weakest component of the structure and is the first one to fail in shear. In this study the shear fatigue behavior of two closed-cell cellular PVC foams, Divinycell HD130 (linear) and H130 (cross-linked), with the same nominal density of 130 kg/m3, were investigated. Static shear tests reveal that HD130 foams are more ductile, have almost twice the energy absorption capability, and an extraordinary crack propagation resistance when compared to the H130 foams. Shear fatigue tests were conducted at room temperature, at a frequency of 3 Hz and at a stress ratio, R=0.1 on the HD130 and H130 foams. S–N curves were generated and shear fatigue characteristics were determined. The number of cycles to failure for the linear foams was substantially higher than that of the cross-linked PVC foams. HD foams have smaller cells with thicker faces and edges. This microstructure supports absorption of larger amounts of liquid resin forming a resin rich subinterface zone in the core. The high-intrinsic toughness of the subinterface delays the initiation of fatigue cracks and thereby increases the fatigue life. For both foams, shear deformation occurs without volume change and the materials fail by shearing in the vicinity of the centerline along the longitudinal axis. In both cases numerous 45° shear cracks form along the length and across the width of the specimen immediately prior to the final failure event. Details of the experimental investigation and the evaluation of the fatigue performance are presented.

The objective of this study is to investigate the dynamic response of S2-glass–vinylester foam core sandwich specimens at low temperatures. Sub-ambient testing condition was achieved using liquid nitrogen. The effect of the sandwich core density as well as microstructure was explored. Results from the stress–strain curves suggested that the energy absorption of the sandwich specimen was predominantly through progressive failure. Although a nominal increase in compressive strength was observed at sub-ambient temperature in respect to its room temperature, the effect of low temperature on the failure modes was severe. Each category of sandwich specimen portrayed its own unique mode of failure.