1. Prediction of cutting forces in ball-end milling of 2.5D C/C composites
- Author
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Xiao Wang, Xuanxuan Yang, Xiaobo Lyu, and Chenwei Shan
- Subjects
0209 industrial biotechnology ,Specific modulus ,Materials science ,C/C composites ,End milling ,Mechanical Engineering ,Fiber orientation ,Orthogonal test ,Aerospace Engineering ,TL1-4050 ,02 engineering and technology ,021001 nanoscience & nanotechnology ,Cutting force ,020901 industrial engineering & automation ,Brittleness ,Thermal conductivity ,Machining ,Ball-end milling ,Ball (bearing) ,Composite material ,0210 nano-technology ,Anisotropy ,Motor vehicles. Aeronautics. Astronautics - Abstract
Machining of carbon/carbon (C/C) composite materials is difficult to carry out due to its high specific stiffness, brittleness, anisotropic, non-homogeneous and low thermal conductivity, which can result in tear, burr, poor surface quality and rapid wear of cutters. Accurate and fast prediction of cutting forces is important for milling C/C composite materials with high quality. This paper presents an alternative cutting force model involving the influences of the directions of fiber. Based on the calculated and experimental results, the cutting forces’ coefficients of 2.5D C/C composites are evaluated using multiple linear regression method. Verification experiment has been carried out through a group of orthogonal tests. Results indicate that the proposed model is reliable and can be used to predict the cutting forces in ball-end milling of 2.5D C/C composites.
- Published
- 2016
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