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• A novel method of electrospinning was employed to enhance quorum quenching hydrogel. • QQ-ECHB performs excellent physical stability and environmental-tolerance. • Stable and long-lasting quorum quenching can be effected at low dosage of QQ-ECHB. • MBR biofouling greatly mitigated and extended service cycle with QQ media addition. Bacterial quorum quenching (QQ) is an effective strategy for controlling biofouling in membrane bioreactor (MBR) by interfering the releasing and degradation of signal molecules during quorum sensing (QS) process. However, due to the framework feature of QQ media, the maintenance of QQ activity and the restriction of mass transfer threshold, it has been difficult to design a more stable and better performing structure in a long period of time. In this research, electrospun fiber coated hydrogel QQ beads (QQ-ECHB) were fabricated by using electrospun nanofiber coated hydrogel to strengthen layers of QQ carriers for the first time. The robust porous PVDF 3D nanofiber membrane was coated on the surface of millimeter-scale QQ hydrogel beads. Biocompatible hydrogel entrapping quorum quenching bacteria (sp.BH4) was employed as the core of the QQ-ECHB. In MBR with the addition of QQ-ECHB, the time to reach transmembrane pressure (TMP) of 40 kPa was 4 times longer than conventional MBR. The robust coating and porous microstructure of QQ-ECHB contributed to keeping a lasting QQ activity and stable physical washing effect at a very low dosage (10g beads/5L MBR). Physical stability and environmental-tolerance tests also verified that the carrier can maintain the structural strength and keep the core bacteria stable when suffering long-term cyclic compression and great fluctuations in sewage quality. [Display omitted] [ABSTRACT FROM AUTHOR]