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High performance hydroxyapatite (HA) ceramics with excellent densification and mechanical properties were successfully fabricated by digital light processing (DLP) three-dimensional (3D) printing technology. It was found that the sintering atmosphere of wet CO2 can dramatically improve the densification process and thus lead to better mechanical properties. HA ceramics with a relative density of 97.12% and a three-point bending strength of 92.4 MPa can be achieved at a sintering temperature of 1300 , which makes a solid foundation for application ℃ in bone engineering. Furthermore, a relatively high compressive strength of 4.09 MPa can be also achieved for a DLP-printed p-cell triply periodic minimum surface (TPMS) structure with a porosity of 74%, which meets the requirement of cancellous bone substitutes. A further cell proliferation test demonstrated that the sintering atmosphere of wet CO2 led to improve cell vitality after 7 days of cell culture Moreover, with the possible benefit from the bio-inspired structure, the 3D-printed TPMS structure significantly improved the cell vitality, which is crucial for early osteogenesis and osteointegration.

In this work, 8mol% yttria-stabilized zirconia (8YSZ) ripple-shaped electrolytes have been prepared by digital light processing (DLP) 3D printing and their electrochemical performances have been investigated. The total conductivities of flat samples printed at different angles were tested firstly to confirm that there is no huge influence on the electrochemical performance from the printing itself. Then, by using ripple-shaped electrolytes, primary cells were assembled and their electrochemical performance were investigated. Compared with the reference flat cell, an improvement of ~32% was achieved in the power density for the same thickness of the electrolyte (~200 µm) at 800 °C.