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• Nitrogen-doped carbon catalysts with a layered structure were synthesized by the dual-template method. • An efficient non-metallic catalyst for the environmentally friendly synthesis of acetylene hydrochlorination. • Catalysts with higher specific surface area and nitrogen content exhibit superior catalytic performance. • The protonated pyridinic nitrogen and pyridinic N + O exhibit moderate adsorption strength towards hydrochloric acid, serving as active sites for the catalyst. Non-metallic catalysts present significant potential for environmentally friendly industrialization of acetylene hydrochlorination. However, the challenge of low activity in non-metallic catalysts hampers their practical application. In this study, we propose the use of a dual-template method to fabricate a layered N-doped carbon catalyst, subsequently applying it to acetylene hydrochlorination reactions. Experimental results indicate that the catalyst exhibits exceptional catalytic performance in acetylene hydrochlorination. Combined with characterization results, the catalyst's performance is positively correlated with its surface area and nitrogen content. Furthermore, DFT calculations suggest that protonated pyridinic nitrogen and pyridinic N + O − have moderate adsorption on HCl, potentially serving as active sites for the catalyst. This study analyzes the impact of various parameters of N-doped carbon catalysts on catalytic performance, providing direction for developing non-metallic catalysts suitable for industrial applications. [Display omitted] [ABSTRACT FROM AUTHOR]

There is great potential for carbon-supported gold catalysts to replace toxic mercuric chloride-based catalysts in the acetylene hydrochlorination, which is a key process for producing PVC. However, the catalyst design is essentially hindered by the difficulties in enhancing the catalytic activity of cationic gold and suppressing the deactivation of active species. We report a strategy for self-oxidation of Au3+ by the Au-SILP system with the [Bmim][Cl 3 ] ILs. This strategy can stabilize all gold species in the state of highly oxidized Au3+ instead of coexisting in the Au3+/Au+ site, which makes the catalyst exhibit excellent catalytic activity. High coordination numbers Au-Cl entities reduce the electron transfer between Au3+ and C 2 H 2 and weaken the adsorption of C 2 H 2 on the Au active sites. Furthermore, [Bmim][Cl 3 ] ILs can self-oxidize gold nanoparticles on the support surface into Au3+. This study provides a new method for improving the stability and activity of gold-based acetylene hydrochlorination catalysts. [Display omitted] • The self-oxidation of Au3+ catalyst are successfully synthesized. • Self-oxidation of high-valence gold via sacrificial [Bmim][Cl 3 ] high activity and long lifetime catalyst design of Au-SILP catalysts. • High coordination numbers Au-Cl entities reduce the electron transfer between Au3+ and C 2 H 2 and weaken the adsorption of C 2 H 2 on the Au active sites. [ABSTRACT FROM AUTHOR]