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Design and material research continues to increase dental implants' success rates, which is a widely applied treatment type. The size and morphology of the implant-bone interface are essential for implant stability. Our study produced a dental implant with two artificial tooth roots from NiTi alloy to increase the implant-bone contact surface. The properties of NiTi alloy, such as transformation temperature and composition, were determined by material characterization tests. Using NiTi alloy's shape memory effect, these artificial roots at body temperature were programmed with appropriate heat treatments for the self-fitting feature. Dental-implant-like models are coated with TiN to prevent Ni ion release. The corrosion tests were performed in Ringer's solution to determine the effect of TiN coating on Ni ion release. The nickel ion emission values showed that the TiN coating inhibited the release. In addition, it was determined that the TiN coating increased the shape memory transformation time of the NiTi alloy. In in vitro tests of NiTi and TiN-coated NiTi implants, it was observed that they completed self-fitting by deforming the trabecular bone, but the placement in the cortical bone was not complete. During the use of a shape memory implant, it should complete its transformation without contacting the cortical bone and should not cause a stress concentration.

Selective laser melting (SLM) allows for manufacturing intricate and accurate component designs that are challenging, expensive, or impossible to achieve using traditional methods. To achieve a high-quality final product with SLM, it is necessary to optimize the process parameters carefully. This optimization helps to minimize internal structural defects and control the microstructure. In this study, the optimum production parameters of Ti6Al4V alloy were determined using the Response Surface Method (RSM). The micro-CT analysis was utilized to calculate the relative densities of the samples fabricated using different production parameters. Furthermore, the influence of heat treatment, conducted below and above the β transformation temperature, on the mechanical properties was examined. The results were analyzed by considering the microstructure images obtained from Scanning Electron Microscope (SEM) and X-ray Diffraction (XRD) analysis. The optimum production parameters for the SLM method were found to be 80W laser power, 1125 mm/s scanning speed, 25 μm layer thickness, and 45 μm hatch distance. Samples created with these optimized parameters achieved 99.919% relative density, 1050 MPa ultimate tensile stress, and 13.8% elongation, surpassing the minimum standards outlined in ASTM F3001-14. Additionally, the systematic parameter reduction approach used in the study led to savings in both powder consumption and time in SLM, a method that could be applied to various metallic materials. • Ti6Al4V-ELI alloy was manufactured with selective laser melting method. • The response surface method was used to determine the optimum production parameters. • Micro-CT analysis was performed and density ratios were calculated. • Mechanical properties were improved with post processing operation. [ABSTRACT FROM AUTHOR]