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Alumina is one of the most commonly used and researched structural ceramic because of its excellent properties. However, its intrinsic brittleness is the fatal drawback, which hinders it from wider applications. How to improve its fracture toughness as well as the bending strength is always challenging for material researchers. In this paper, alumina matrix composites were fabricated by hot-pressing, in which some additives, including zirconia, alumina platelets, and MXene, were incorporated. The influence of the introduced additives on their microstructure and mechanical properties was investigated. Compare with the monolithic alumina, both bending strength and fracture toughness of all samples were improved greatly. Incorporation of zirconia was beneficial to the mechanical properties due to the phase-transformation strengthening and toughening mechanism. While alumina platelets resulted in high fracture toughness because of the self-toughening of elongated grains. The synergistic effect of alumina platelets and MXene enormously improved the fracture toughness from 2.9 ± 0.3 MPa·m1/2 for monolithic alumina to 7.5 ± 0.4 MPa·m1/2 for the composite, which was increased by 159%. This work will provide useful references for the fabrication of high-strength and high-toughness alumina ceramics by introducing additives properly. [ABSTRACT FROM AUTHOR]

In this study, the nacre-like alumina ceramics, with introduction of zirconia, are fabricated by freeze casting followed by hot pressing. The experimental results show that zirconia particles are uniformly distributed between the layered alumina 'brick' in the form of 'mortar'. Due to the incorporation of zirconia with proper particle size, both flexural strength and fracture toughness of the nacre-like alumina are greatly improved, much stronger and tougher than pure alumina. In regard to the sample containing 13.3 wt% zirconia, the flexural strength reaches 522 MPa, ∼47% increase in comparison with the monolith. Particularly, when zirconia content is 10 wt%, the fracture toughness is increased by ∼66%, from 6.1 MPa m1/2 to 10.1 MPa m1/2. Microstructure observation and fracture behavior analysis reveal that the coupling effects of bioinspired nacre-like structure and stress-induced transformation toughening are responsible for the enhanced mechanical properties. The results show that it is an effective method to increase the mechanical properties of layered alumina ceramics by introducing proper interlayer phase. [ABSTRACT FROM AUTHOR]

MWCNT/alumina composites were prepared by a flocculation method combined with acid treatment of the MWCNTs and spark plasma sintering. The effects of varying the processing conditions, namely the acid treatment temperature (50–80 °C), MWCNT content (0–10 vol.%) and sintering temperature (1200–1600 °C) on the composites’ microstructure, electrical conductivity and mechanical properties were investigated. This found that flocculation processing brings about a good dispersibility of the MWCNTs, especially with higher acid treatment temperature, which enhances their reinforcing and grain refining effect. When combined with a low sintering temperature, this significantly improves the mechanical properties of the composites.As a result, a composite prepared using a sintering temperature of 1200 °C and an acid treatment temperature of 80 °C exhibited a fracture toughness greater than that of a monolithic alumina, even with a MWCNT content as high as 10 vol.%. [ABSTRACT FROM AUTHOR]

Abstract Graphene oxide (GO) is one of the most important ceramic-toughening candidates due to its outstanding physical and chemical properties. In this paper, nacre-like alumina ceramics reinforced with GO have been prepared by freeze casting followed by hot pressing. The experimental results showed that a laminated structure with homogeneous distribution of GO was obtained in the composites. Microstructural analysis, relative densities, flexural strength and fracture toughness of the samples were investigated to reveal the effect of GO. Higher flexural strength and fracture toughness (~380 MPa and ~7.5 MPa m1/2, respectively) were achieved and the multiple length-scale toughening mechanisms of composites contributed to the improved mechanical properties. The results show that it is a promising method to enhance the mechanical properties of nacre-like alumina by the addition of GO. [ABSTRACT FROM AUTHOR]