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[Display omitted] • Photovoltaic power curves are used to illustrate the forecast error propagation. • The power forecast accuracy of PV plants depend on their design parameters. • A tilt angle of 45° increases forecast errors by up to 49% compared to a horizontal plane. • Undersizing the inverters by a sizing factor of 1.5 reduces forecast errors by up to 25% • The expected forecast errors should be considered in the PV design optimization. The growth of the installed photovoltaic (PV) capacity calls for accurate power forecasts, which are commonly calculated from irradiance forecasts using physical model chains. This study analyses the impact of the PV plant design parameters on the additional error of the irradiance-to-power conversion using three approaches. First, PV power curves are plotted for different design parameters to illustrate the amplification of errors and to enhance the understanding of the presented phenomena. Second, six forecast accuracy metrics are calculated as a function of the design parameters for the irradiance observation and forecast data of ten stations from five climate zones and two forecast providers. Third, the Pareto-optimal tradeoff between the annual energy production and the absolute forecast errors are obtained by the NSGA-II multi-objective optimization algorithm. The results reveal that the design parameters highly influence the PV power forecast errors, which is important to consider in all studies presenting PV power forecast verification. A tilt angle of 45° increases the error metrics up to 49% compared to a horizontal plane, and undersizing the inverters by a 1.5 sizing factor lead to an average error decrease up to 25%. Including the expected forecast errors as an objective during their design optimization process is important to maximize the net revenues of PV plants, especially if the unit imbalance costs are more than 50% of the electricity prices. [ABSTRACT FROM AUTHOR]