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The focus of whey processing has been changed from waste treatment to the production of valuable products owing to the advancement of membrane technology. Producing high quality whey products at low energy consumption entails novel techniques for whey concentration. This study proposes forward osmosis (FO) as a potential approach to concentrate whey protein solutions, which is superior to the concentration via reverse osmosis (RO), mainly owing to the low hydraulic pressure during FO process. In particular, this work validated the feasibility of FO-based whey concentration using high-performance hollow fiber membranes that were fabricated in-house. The investigation focused on the effects of various operating conditions on the concentration performance. The experimental results reveal that optimal concentration efficiency would be achieved by appropriately choosing the cross-flow velocity, draw solution concentration and the maximum attainable concentration of whey protein solution. Especially, the flux decline behaviour as a function of the whey protein concentration in the feed solution indicated rapid formation of a polarized or gel foulant layer at the membrane surface. The proposed mechanism was supported by the investigation of physical cleaning with water, showing that the post-process cleaning after the concentration cycle was able to recover the membrane performance, whereas the intermediate cleaning during one concentration cycle had little impact on the concentration efficiency enhancement. This study has practical significance for the application of FO in the concentration of dairy streams and other liquid foods. [ABSTRACT FROM AUTHOR]

Abstract: Pressure retarded osmosis (PRO) is a promising membrane process to harvest the vast amount of free energy from the mixing of fresh and salty waters without adverse environmental impacts. A competent membrane for PRO should possess the features of high water permeability to allow water permeation, excellent salt rejection to maintain the osmotic driving force, low structure parameter to minimize the internal concentration polarization (ICP), and robust strength to withstand the required hydraulic pressure. In this work, we have developed a novel hollow fiber membrane by balancing these competing factors based on our prior experience in the thin-film composite (TFC) membranes. The newly developed TFC hollow fiber membrane can achieve a power density of 20.9W/m2 at a pressure of 15bar, using synthetic seawater brine (1.0M NaCl) as the draw solution and synthetic river water (1mM NaCl) as the feed water, respectively. The simultaneous specific reverse salt flux was found to be 0.03mol/L, which is much lower than reported flat-sheet membranes, as the self-supported hollow fiber membrane can eliminate the deformation-enhanced reverse salt diffusion that is typical for flat-sheet membranes. However it was observed that the water permeability and structure parameter of the TFC hollow fiber membrane varied noticeably corresponding to the change in the hydraulic pressure imposed in the fiber lumen. Over a certain range (ΔP<15bar), such variations of increasing A value and decreasing S value proved to have positive impacts, as they facilitate the water permeation and reduce the ICP in the PRO process. [Copyright &y& Elsevier]

Abstract: Hollow fiber membranes with a positively charged nanofiltration (NF)-like selective layer have been successfully fabricated by utilizing asymmetric microporous hollow fibers made of Torlon® polyamide–imide (PAI) material as the porous substrate followed by polyelectrolyte post-treatment using polyethyleneimine (PEI), which has not been reported previously. The reaction between PAI and PEI has been confirmed by experiments. The membrane structure and surface property are carefully tailored by adjusting polymer dope composition, spinning conditions and the post-treatment parameters. These membranes are, subsequently, characterized by a series of standard protocols in terms of membrane morphology, structure, permeability and salt rejection, and are applied in forward osmosis (FO) processes. The newly developed PAI hollow fiber membranes show a pure water permeability of 2.19–2.25L/m2 hbar and reasonable NaCl and MgCl2 rejections of 49% and 94% at 1bar, respectively. It is also found that in FO processes, when using 0.5M MgCl2 as a draw solution and DI water as the feed in the active layer facing feed water (AL-facing-FW) configuration at 23°C, the water fluxes of two PAI FO hollow fiber membranes are 8.36 and 9.74L/m2 h, respectively, and the J S /J V of the two membranes is smaller than 0.4g/L, which is lower than the data of 0.85g/L for commercial FO membrane from Hydration Technologies Inc. (HTI). Different from a neutral membrane, the positively charged FO membrane provides double electric repulsions to the salt transfer through the membrane in the AL-facing-FW configuration, leading to a reduction of salt penetration, while in the active layer facing draw solution (AL-facing-DS) configuration, the positive charges facilitate salt transportation. This study provides a simple and effective approach to make hollow fibers suitable for FO applications. [Copyright &y& Elsevier]