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The focus of whey processing has been changed from waste treatment to the production of valuable products owing to the advancement of membrane technology. Producing high quality whey products at low energy consumption entails novel techniques for whey concentration. This study proposes forward osmosis (FO) as a potential approach to concentrate whey protein solutions, which is superior to the concentration via reverse osmosis (RO), mainly owing to the low hydraulic pressure during FO process. In particular, this work validated the feasibility of FO-based whey concentration using high-performance hollow fiber membranes that were fabricated in-house. The investigation focused on the effects of various operating conditions on the concentration performance. The experimental results reveal that optimal concentration efficiency would be achieved by appropriately choosing the cross-flow velocity, draw solution concentration and the maximum attainable concentration of whey protein solution. Especially, the flux decline behaviour as a function of the whey protein concentration in the feed solution indicated rapid formation of a polarized or gel foulant layer at the membrane surface. The proposed mechanism was supported by the investigation of physical cleaning with water, showing that the post-process cleaning after the concentration cycle was able to recover the membrane performance, whereas the intermediate cleaning during one concentration cycle had little impact on the concentration efficiency enhancement. This study has practical significance for the application of FO in the concentration of dairy streams and other liquid foods. [ABSTRACT FROM AUTHOR]

The fabrication of new membrane that is able to produce stable high power density is essential for the development of pressure retarded osmosis (PRO) technology. In this work, thin film composite (TFC) polyetherimide membranes with three different substrate structures were fabricated and characterized. The PRO performance of the resultant membrane was evaluated through two pressure cycle experiments and stability tests. The primary objective of this work is to systematically study PRO membrane’s mechanical stability and mass transfer properties under high operating pressures, which determine the power density of the membrane in the PRO process. Experiments revealed that water permeability ( A p ) and salt permeability ( B p ) under different pressures varied. The A p and B p are better indicators for examining the variation of PRO membrane structure under pressure. Within the operating pressure range of 17.2 bar, the top polyamide layer of TFC PEI-2# membrane mainly experienced a reversible deformation. In the two pressure cycle tests, the water flux, specific salt flux and power density obtained in the upward and downward measurements in each cycle are close to each other. The first cycle and the second cycle also show excellent reproducibility. The membrane was able to maintain almost unchanged water flux and power density of 12.8 W/m 2 at 17.2 bar over the 10 h testing time, suggesting the membrane’s great potential to be used in practical application in the future. [ABSTRACT FROM AUTHOR]

Abstract: Pressure retarded osmosis (PRO) is a promising membrane process to harvest the vast amount of free energy from the mixing of fresh and salty waters without adverse environmental impacts. A competent membrane for PRO should possess the features of high water permeability to allow water permeation, excellent salt rejection to maintain the osmotic driving force, low structure parameter to minimize the internal concentration polarization (ICP), and robust strength to withstand the required hydraulic pressure. In this work, we have developed a novel hollow fiber membrane by balancing these competing factors based on our prior experience in the thin-film composite (TFC) membranes. The newly developed TFC hollow fiber membrane can achieve a power density of 20.9W/m2 at a pressure of 15bar, using synthetic seawater brine (1.0M NaCl) as the draw solution and synthetic river water (1mM NaCl) as the feed water, respectively. The simultaneous specific reverse salt flux was found to be 0.03mol/L, which is much lower than reported flat-sheet membranes, as the self-supported hollow fiber membrane can eliminate the deformation-enhanced reverse salt diffusion that is typical for flat-sheet membranes. However it was observed that the water permeability and structure parameter of the TFC hollow fiber membrane varied noticeably corresponding to the change in the hydraulic pressure imposed in the fiber lumen. Over a certain range (ΔP<15bar), such variations of increasing A value and decreasing S value proved to have positive impacts, as they facilitate the water permeation and reduce the ICP in the PRO process. [Copyright &y& Elsevier]

Abstract: One of the major barriers that hinder the application of forward osmosis (FO) processes is the lack of optimized membranes that possess high water flux, low salt leakage and good anti-internal concentration polarization (ICP) and anti-fouling/anti-scaling properties during practical FO operations. In this study, novel composite FO hollow fiber membranes with an RO-like selective skin and an NF-like secondary selective skin were successfully developed for the first time. The fabrication procedures involved making ultrafiltration hollow fiber substrate using poly(amide–imide) (PAI) polymer material via phase inversion method, followed by interfacial polymerization (IP) and chemical modification to yield a polyamide RO-like inner skin and a positively charged NF-like outer skin, respectively. It was found that the sequence of conducting IP on the substrate inner surface prior to the chemical modification of the outer skin was preferred in order to achieve better performance for the resultant double-skinned hollow fibers. The newly developed FO hollow fibers exhibited high water permeability of 2.05L/m2 hbar and 85% rejection to NaCl at 1bar pressure as well as superior FO water flux of 41.3L/m2 h and low ratio of salt flux over water flux of 0.126g/L when using DI water and 2.0M NaCl as feed and draw solutions, respectively, in the active layer facing draw solution (AL-DS) orientation. Furthermore, the experimental results showed that the composite FO hollow fiber membrane was able to outperform single-skinned membrane when the feed contains divalent ions or the feed exhibits high scaling tendency to membrane. This suggested that the integration of RO- and NF-like two selective skins in FO membrane is an effective way to minimize the ICP effect, mitigate the membrane scaling and thus enhance the feasibility of FO processes for practical applications. [Copyright &y& Elsevier]

Abstract: For the first time, a specially designed pressure retarded osmosis (PRO) hollow fiber membrane has been successfully developed and applied in the PRO process to demonstrate its potential for power generation. The membrane fabrication method is similar to that used for making thin-film composite (TFC) forward osmosis hollow fiber membranes, but further optimization and improvement have led to a new type of TFC hollow fiber membranes with much greater mechanical strength in addition to its excellent separation property and high water flux. The TFC PRO hollow fiber membranes have a water permeability (A) of 9.22×10−12 m/(sPa), salt permeability (B) of 3.86×10−8 m/s and structural parameter (S) of 4.6×10−4 m. It can withstand hydrostatic pressure as high as 9bar with its relatively large dimension of 0.98mm lumen diameter. This PRO hollow fiber membrane is superior to all other PRO membranes reported in the open literature in terms of power density. A power density as high as 10.6W/m2 can be achieved using seawater brine (1.0M NaCl) and wastewater brine (40mM NaCl), which suggests that the newly developed PRO hollow fiber membrane has great potential to be applied in PRO processes to harvest salinity gradient energy. A higher pressure is preferred as it allows generation of higher power density (pressures of 12bar may be optimal for seawater as the high salinity stream), and this can be realized by reduced fiber dimension. Further optimization of the membrane structure will be performed. [Copyright &y& Elsevier]

Abstract: Hollow fiber membranes with a positively charged nanofiltration (NF)-like selective layer have been successfully fabricated by utilizing asymmetric microporous hollow fibers made of Torlon® polyamide–imide (PAI) material as the porous substrate followed by polyelectrolyte post-treatment using polyethyleneimine (PEI), which has not been reported previously. The reaction between PAI and PEI has been confirmed by experiments. The membrane structure and surface property are carefully tailored by adjusting polymer dope composition, spinning conditions and the post-treatment parameters. These membranes are, subsequently, characterized by a series of standard protocols in terms of membrane morphology, structure, permeability and salt rejection, and are applied in forward osmosis (FO) processes. The newly developed PAI hollow fiber membranes show a pure water permeability of 2.19–2.25L/m2 hbar and reasonable NaCl and MgCl2 rejections of 49% and 94% at 1bar, respectively. It is also found that in FO processes, when using 0.5M MgCl2 as a draw solution and DI water as the feed in the active layer facing feed water (AL-facing-FW) configuration at 23°C, the water fluxes of two PAI FO hollow fiber membranes are 8.36 and 9.74L/m2 h, respectively, and the J S /J V of the two membranes is smaller than 0.4g/L, which is lower than the data of 0.85g/L for commercial FO membrane from Hydration Technologies Inc. (HTI). Different from a neutral membrane, the positively charged FO membrane provides double electric repulsions to the salt transfer through the membrane in the AL-facing-FW configuration, leading to a reduction of salt penetration, while in the active layer facing draw solution (AL-facing-DS) configuration, the positive charges facilitate salt transportation. This study provides a simple and effective approach to make hollow fibers suitable for FO applications. [Copyright &y& Elsevier]

Abstract: Forward osmosis (FO) has received intensive studies recently for a range of potential applications such as wastewater treatment, water purification and seawater desalination. One of the major challenges to be overcome is the lack of an optimized FO membrane that can produce a high water flux comparable to commercial RO membranes. Two types of thin-film composite FO hollow fibers with an ultra-thin polyamide-based RO-like skin layer (300–600nm) on either the outer surface (#A-FO) or inner surface (#B-FO) of a porous hollow fiber substrate have been successfully fabricated. These novel composite FO hollow fibers have been characterized by a series of standard protocols and benchmarked against commercially available FO flat sheet membranes and reported NF hollow fibers used for the FO process. The characterization reveals that the FO hollow fiber membranes possess a large lumen. The substrates are highly porous with a narrow pore size distribution. The active layers present excellent intrinsic separation properties with a hydrophilic rejection layer and good mechanical strength. The #B-FO hollow fiber membrane can achieve a high FO water flux of 32.2L/m2 h using a 0.5M NaCl draw solution in the active rejection layer facing draw solution (AL-facing-DS) configuration at 23°C. The corresponding salt flux is only 3.7g/m2 h. To the best of our knowledge, the performance of the #B-FO hollow fiber is superior to all FO membranes reported in the open literature. The current study suggests that the optimal FO membrane structure would possess a very small portion of sponge-like layer in a thin and highly porous substrate, which suggests a way for further improvement. [Copyright &y& Elsevier]

The performance of pressure retarded osmosis (PRO) processes is significantly limited by membrane fouling. This study systematically investigated PRO scaling by silica, which is one of the most common salts causing membrane scaling. In particular, the effect of silica concentration, the initial water flux, the chemistry of feed solution (FS) /draw solution (DS), and the type of membrane were studied in the PRO mode of operation. It has been observed that a low silica concentration (e.g., 10 mg/L SiO 2 ) could even cause membrane scaling during a PRO process. The rate and extent of the scaling was mainly governed by the internal concentration of silica in the membrane support layer and the solution chemistry of the FS/DS. The results suggested that the scaling could be mitigated by decreasing the internal concentration through the reduction of bulk silica concentration, the optimization of operating water flux, and the decrease in membrane structural parameter. The structural parameter seems to play a dominant role in PRO scaling by silica than the membrane materials and other physico-chemical properties. In addition, silica scaling can be controlled by lowering the pH of the FS and/or DS. For the first time, it has been demonstrated that utilizing an acidic DS was highly effective in controlling PRO scaling, which can be attributed to the low local pH in the membrane support layer as a result of the internal concentration polarization (ICP) of the reversely diffused H + . This method opens a new dimension for PRO scaling/fouling control. [ABSTRACT FROM AUTHOR]

One of the big challenges for forward osmosis (FO) practical application is the lack of high performance FO membranes. In this research, we successfully fabricated a novel thin film nanocomposite (TFN) FO membrane consisting of a polyetherimide (PEI) nanofibrous substrate reinforced by functionalized multi-walled carbon nanotubes (f-CNTs) and an ultrathin polyamide rejection layer. In addition to the superior inter-connected porous structure of nanofibrous substrate, the well-distributed f-CNTs in the nanofibers increased the substrate porosity by 18% and reduced membrane's structural parameter ( S value) by 30%, and significantly improved the substrate tensile modulus by 53%. The high mechanical strength provided by the embedded f-CNTs enabled us to further increase the substrate pore size and porosity in order to mitigate the internal concentration polarization (ICP). This was demonstrated by the high performance TFN-2 FO membrane with a structural parameter of 310 μm. Its water flux at 1.0 M NaCl draw solution (DS) was as high as 61 and 33 L/m 2 h in the active layer facing draw solution (AL-DS) and active layer facing feed water (AL-FW) orientations, respectively, indicating the success of the design strategy, i.e., improved membrane mechanical strength enables a further improvement of the membrane structure to mitigate the ICP. [ABSTRACT FROM AUTHOR]

Abstract: There has been a resurgence of interest in forward osmosis (FO) as a potential means of desalination, dewatering and in pressure retarded osmosis, which Sidney Loeb was advocating over 3decades ago. This paper describes the characteristics and potential applications of a newly developed FO hollow fiber membrane, which was fabricated by interfacial polymerization on the inner surface of a polyethersulfone (PES) hollow fiber. This FO membrane presents excellent intrinsic separation properties, with a water flux of 42.6L/m2 h using 0.5M NaCl as the draw solution and DI water as the feed with the active layer facing the draw solution orientation at 23°C. The corresponding ratio of salt flux to water flux was only 0.094g/L, which is superior to all other FO membranes reported in the open literature. To evaluate different application scenarios, various NaCl solutions (500ppm (8.6mM), 1wt.% (0.17M) and 3.5wt.% (0.59M)) were used as the feed water to test the performance of the FO membrane. The membrane can achieve a water flux of 12.4L/m2 h with 3.5wt.% NaCl solution as the feed and 2M NaCl as the draw solution, suggesting it has good potential for seawater desalination. [ABSTRACT FROM AUTHOR]

Abstract: A novel functionalized multi-walled carbon nanotube (MWCNT) immobilized polyethyleneimine–poly(amide–imide) (PEI–PAI) hollow fiber membrane was designed and fabricated using an easily scalable method. PAI hollow fiber was spun via phase inversion, followed by functionalized MWCNTs immobilization via vacuum filtration before a chemical post-treatment using PEI was applied to obtain a positively charged selective layer. The resulting membranes were evaluated in the forward osmosis (FO) process. The membrane prepared using a 0.62mg/L of MWCNTs solution shows a pure water permeability of 4.48L/m2hbar with a MgCl2 rejection of 87.8% at 1bar. This is a 44% enhancement in water permeability without significant compromise on the salt permeability when compared to membranes without MWCNTs. In addition, FO water flux of membranes prepared using 0.31 and 1.25mg/L of MWCNTs solutions have also been enhanced up to 29% without compromising the solute flux in the active layer facing feed water orientation using 0.5M MgCl2 solution as the draw solution and deionized water as the feed water. These encouraging results suggest that hollow fiber membranes immobilized with commercial MWCNTs exhibit good potential to be further developed for applications in the FO process. [Copyright &y& Elsevier]

Abstract: Forward osmosis (FO) has attracted wide interest for its many potential applications. Recent developments suggest that double-skinned FO membranes may perform superiorly over conventional single-skinned ones. In this design, a dense rejection skin facing the draw solution is responsible for the separation, while a second skin facing the feed solution is designed to prevent foulants entering into the porous support layer sandwiched between the two skins. For the first time, an analytical model is developed for double-skinned FO membranes and is verified experimentally. Model simulations suggest that an optimal double-skinned membrane shall have a feed skin similar to that of a low rejection nanofiltration membrane to minimize the overall hydraulic resistant and to reduce internal concentration polarization. On the other hand, the optimization of the draw skin calls for a compromise between its water permeability and solute rejection. FO water flux is greater for support layers with higher mass transfer coefficients. In addition, it decreases with decreasing draw solution concentration and increasing feed solution concentration. While membrane orientation plays an important role for applications with low feed solution concentrations (with the denser skin preferentially facing the draw solution), this effect becomes negligible at high feed solution concentrations. [Copyright &y& Elsevier]

Abstract: Novel osmotic membrane bioreactors (OMBRs) have been recently reported in the literature. An OMBR uses a dense salt-rejecting forward osmosis (FO) membrane, which exhibits high retention of organic matter and various other contaminants. Meanwhile, the high rejection nature also leads to the accumulation of salts in the bioreactor, which can adversely affect the biological activities as well as the FO water flux. A salt accumulation model is developed in the current study. Our model suggests that both the bioreactor salt concentration and the FO water flux are controlled by membrane properties (water permeability A, salt permeability B, mass transfer coefficient K m, and membrane orientation relative to the draw solution) and the OMBR operational conditions (salt concentration of the influent wastewater, draw solution concentration, hydraulic retention time (HRT), and sludge retention time (SRT)). The salt accumulation is contributed by both the influent wastewater and the reverse diffusion of solutes from the draw solution, and is directly proportional to the volumetric concentration factor (i.e., the SRT/HRT ratio). The relative importance of reverse diffusion over contribution from influent solutes is governed by the membrane selectivity. For a relatively selective membrane (B/A ≪the osmotic pressure of the influent water), solute reverse diffusion has negligible effect on OMBR performance. In contrast, the salt accumulation and FO water flux reduction are governed by reverse diffusion for B/A greater than the osmotic pressure of the influent water. The current study reveals the critical importance of the B/A ratio and HRT/SRT ratio for optimized OMBR operation. [ABSTRACT FROM AUTHOR]

Abstract: Forward osmosis (FO) is attracting increasing interest for its potential applications in water and wastewater treatment and desalination. One of the major drawbacks of FO is internal concentration polarization (ICP), which significantly limits the FO flux efficiency. In addition, FO membrane flux can be adversely affected by membrane fouling. The effects of ICP and fouling on FO flux behavior were systematically investigated in the current study. Both theoretical model and experimental results demonstrated that the FO flux was highly non-linear with respect to the apparent driving force (the concentration difference between the draw solution and the feed water) as a result of ICP. ICP played a dominant role on FO flux behavior at greater draw solution concentrations and/or greater membrane fluxes due to the exponential dependence of ICP on flux level. Compared to the active layer facing draw solution (AL-facing-DS) configuration, more severe ICP was observed when the membrane active layer faced the feed water (AL-facing-FW) as a result of dilutive ICP in the FO support layer. Interestingly, the AL-facing-FW configuration showed remarkable flux stability against both dilution of the bulk draw solution and membrane fouling. In this configuration, any attempt to reduce membrane flux was compensated by a reduced level of ICP. The net result was only a marginal flux reduction. In addition, foulant deposition was insignificant in this configuration. Thus, the AL-facing-FW configuration enjoyed inherently stable flux, however, at the expense of severer initial ICP. In contrast, the AL-facing-DS configuration suffered severe flux reduction as porous membrane support faced the humic acid containing feed water. The flux loss in this configuration was likely due to the combined effects of (1) the internal clogging of the FO support structure as well as (2) the resulting enhanced ICP in the support layer. The latter was caused by reduced porosity and reduced mass transfer coefficient of the support. The pore clogging enhanced ICP mechanism probably played a dominant role in FO flux reduction at higher flux levels. To the authors’ best knowledge, this is the first study to systematically demonstrate the coupled effects of ICP and fouling on the FO flux behavior. [Copyright &y& Elsevier]