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A software configurable optical test system (SCOTS) based on deflectometry was developed at the University of Arizona for rapidly, robustly, and accurately measuring precision aspheric and freeform surfaces. SCOTS uses a camera with an external stop to realize a Hartmann test in reverse. With the external camera stop as the reference, a coordinate measuring machine can be used to calibrate the SCOTS test geometry to a high accuracy. Systematic errors from the camera are carefully investigated and controlled. Camera pupil imaging aberration is removed with the external aperture stop. Imaging aberration and other inherent errors are suppressed with an N-rotation test. The performance of the SCOTS test is demonstrated with the measurement results from a 5-m-diameter Large Synoptic Survey Telescope tertiary mirror and an 8.4-m diameter Giant Magellan Telescope primary mirror. The results show that SCOTS can be used as a large-dynamic-range, high-precision, and non-null test method for precision aspheric and freeform surfaces. The SCOTS test can achieve measurement accuracy comparable to traditional interferometric tests. [ABSTRACT FROM AUTHOR]

The swing arm optical coordinate-measuring machine (SOC), a profilometer with a distance measuring interferometric sensor for in situ measurement of the topography of aspheric surfaces, has shown a precision rivaling the full aperture interferometric test. To further increase optical manufacturing efficiency, we enhance the SOC with an optical laser triangulation sensor for measuring test surfaces in their ground state before polishing. The calibrated sensor has good linearity and is insensitive to the angular variations of the surfaces under testing. Sensor working parameters such as sensor tip location, projection beam angle, and measurement direction are calibrated and incorporated in the SOC data reduction software to relate the sensor readout with the test surface sag. Experimental results show that the SOC with the triangulation sensor can measure aspheric ground surfaces with an accuracy of 100 nm rms or better. [ABSTRACT FROM AUTHOR]

The swing-arm optical coordinate measuring machine (SOC), a profilometer with a distance-measuring interferometric probe for in situ measurement of the topography of aspheric surfaces, has been used for measuring highly aspheric mirrors with a performance rivaling full aperture interferometric tests. Recently, we implemented a dual probe, self-calibration mode for the SOC. Data from the dual probes can be used to calibrate the swing-arm air bearing errors since both probes see the same bearing errors while measuring different portions of the test surface. Bearing errors are reconstructed from modal estimation of the sheared signal. [ABSTRACT FROM AUTHOR]