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Response surface methodology was used to optimize the refining conditions of Pinus massoniana cellulose fiber and to improve the mechanical properties of ultra-low density plant fiber composite (ULD_PFC). The effects and interactions of the pulp consistency (X1), the number of passes (X2), and the beating gap (X3) on the internal bond strength of ULD_PFC were investigated. The results showed that the optimum internal bond strength (91.72 ± 2.28 kPa) was obtained under the conditions of 8.0% pulp consistency, two passes through the refiner, and a 30.0 μm beating gap. Analysis of the physical properties of the fibers and handsheets showed that the fibrillation of fibers with optimum refining conditions was improved. Also, the tear index of the optimal specimen was 13.9% and 24.5% higher than specimen-1 with a lowest beating degree of 24 oSR and specimen-6 with a highest beating degree of 73 oSR, respectively. Consequently, the optimal refining conditions of the fibers are valid for preparing ULD_PFCs.

This study assesses the potential of an open process for treatment of European Scots pine (Pinus sylvestris) with chemicals that could potentially make the surfaces stronger, more dimensionally stable, or more durable, depending on the treatment solution. The method provides an intermediate solution between full volume impregnation by pressure treatment and superficial surface treatment by dipping. Figuratively speaking, the process creates the equivalent of a layer of coating applied below the wood surfaces rather than above. Two different techniques were compared, namely, heating-and-cooling (H&C) and compression-and-expansion (C&E). Taking into account that commercial suppliers recommend 0.15 to 0.25 L/m2 of coating in sawn wood and 0.1 to 0.15 L/m2 in planed wood surfaces, then this study demonstrates that the H&C method can impregnate an equivalent amount of solution under the surfaces in less than 15 min using treatment temperatures below 150 °C.

To improve the mechanical properties of ultra-low density plant fiber composite (ULD_PFC), a suitable beating process to improve the fibrillation of cellulose fibers and maintain their length was investigated. The physical properties of cellulose fibers and papers, surface chemical bonds, and internal bond strength (IB) of ULD_PFCs were analyzed. The results showed that the beating degrees, degree of fibrillation, and fiber fines increased with the decreasing of beating gap, except for the fiber weight-average length, width, kink index, and curl index. The tensile index and burst index of paper showed an increasing trend with an increase in beating degree, while the tear index showed a decreasing trend. FTIR results showed that intermolecular and intramolecular hydrogen bonds in ULDF were broken. A suitable beating gap of 30 μm with a beating degree of 35 °SR was obtained. The corresponding IB was 50.9 kPa, which represented an increase of 73.1% over fibers with a beating degree of 13 °SR.

To obtain a suitable refining process for Pinus massoniana cellulose fibers (PMCF) and China fir cellulose fibers (CFCF), the effects of the beating gap and the pulp consistency on the physical properties and the morphology of the two cellulose fibers were investigated. The results showed that the physical properties of the PMCF and the CFCF were well affected by the beating gap and the pulp consistency. The CFCF showed a smaller weight-average length and width than that of the PMCF. The CFCF exhibited smaller weight-average length, width, and kink index than the PMCF. It is easy to get the high beating degree, indicating it is more easily to be refined. Additionally, the tensile index and burst index of PMCFP and CFCFP increased with increasing beating degree, while the tear index decreased. Compared to the CFCF, the paper made from PMCF had superior strength properties. Consequently, the PMCF was suitable for refining with a high pulp consistency and a medium beating gap, whereas the CFCF had a medium pulp consistency and a big beating gap.

The synergistic effect of two fire retardants, a Si-Al compound and chlorinated paraffin, was tested on ultra-low density fiberboards (ULDFs). To further understand the mechanism of fire retardancy, morphologies of unburned and burned ULDFs were studied using a scanning electron microscope with energy dispersive spectroscopy. It was found that as the volume of the burned ULDFs shrank, some crevices appeared. In addition, less fly ash formed on the top of specimens, and more bottom ashes remained in the original framework, with a clear network of structure built by the fibers. Carbon was almost absent in the fly ash; however, the weight ratio of C in the bottom ashes reached the maximum (> 43%) of the composition. Oxygen, Al, and Si appeared to have varying weight ratios for different ashes. Oxygen content increased with increasing Si and Al contents. Furthermore, Cl sharply decreased to less than 1% after combustion. Therefore, upon combustion, it was found that almost all of the substances in ULDFs, except for the Si-Al compound, were pyrolyzed to volatile carbon oxides and Cl compounds, especially the fly ash and lightweight C compounds.

Softwood lignin prepared by soda-anthraquinone (AQ) cooking does not have thermal melting characteristics. To improve the properties of softwood soda-AQ lignin, we have invented a new method of lignin modification using dried black liquor powder by a spray dryer system and polyethylene glycol (PEG). In this process, black liquor powder was directly treated with PEG under alkaline conditions to produce PEG-modified lignin (alkaline PEG treatment). Dried black liquor powder prepared by a spray dryer was dissolved into PEG and heated at either 120 or 160 °C at atmospheric pressure. The modified lignin (alkaline PEG-treated lignin) was precipitated with acid and recovered by filtration. The alkaline PEG-treated lignin showed adequate thermal melting characteristics. The treatment temperature and the molecular weights of PEG considerably affected the thermal properties of the alkaline PEG-treated lignin. There was an addition reaction of the PEG to the lignin hydroxyl group at the alpha- (-) carbon. However, in the acid precipitation step, if the mixture was allowed to set unfiltered for a long time, the PEG bonded with the lignin was hydrolyzed, which yielded the original soda-AQ lignin and PEG polymer.

An ultra-low density fiberboard was made of plant fiber using a liquid frothing approach. The inflammability of the plant fiber limited its application as a candidate for building insulation materials and packaging buffering materials. Si-Al compounds were introduced into the foaming system because of the high temperature resistance of Si and Al compounds. The results from energy-dispersive spectroscopy suggested that the Si and Al relatively evenly covered the surface of the fibers, and their weight ratios in the material increased as a function of the amount of Si-Al compounds. The increasing weight ratios of Si and Al affected the fire properties of the material, reducing the released amount of heat, smoke, and off-gases such as CO and CO2, as well as decreasing the mass loss percentage, shown through the use of a Cone Calorimeter. It follows that Si-Al compounds have an evident collaborative effect on the halogen fire retardant. The system can effectively restrain the fire hazard intensity and the yields of solid and gas volatiles.

Small samples from European aspen (Populus tremula L.) were impregnated with carbohydrates oxidized by Fenton’s reagent using water in a vacuum, followed by heating in an oven at 103 °C. An antiswelling efficiency (ASE) of around 45% for wood treated with oxidized glucose and 35% for wood treated with oxidized sucrose was obtained. Samples treated with oxidized carbohydrates gave water repellent effectiveness (WRE) values over 35%. The decrease in cell wall thickness during impregnation was about 18% less in the presence of oxidized glucose than samples only treated with Fenton’s reagent. An ASE of 20% for the wood samples that had been treated with oxidized glucose was obtained after 7 days of soaking in water. The reasons for the improvement in dimensional stability are discussed in this work.

With thermal modification, changes in properties of wood, such as the presence of VOC and water-soluble carbohydrates, may occur. Thermal modifications under saturated steam conditions (160 °C or 170 °C) and superheated steam conditions (170, 185, and 212 °C) were investigated by analysing the presence of water-soluble 5-(hydroxymethyl)furfural (HMF), furfural, and carbohydrates in heat-treated wood. The influence of thermal modifications on Scots pine, Norway spruce, and silver birch was also studied. Furfurals were analysed using HPLC at 280 nm, while monosaccharides and water-soluble carbohydrates were determined by GC-FID as their acetylated alditiols and, after methanolysis, as their trimethylsilylated methyl-glycosides, respectively. The amount of furfurals was larger in boards thermally modified under saturated steam conditions than those treated under superheated steam conditions. Generally, more of HMF than furfural was found in the thermally modified boards. In process water, in which saturated steam conditions had been used, furfural and only traces of HMF were found. Higher content of water-soluble carbohydrates was found in boards treated in saturated steam rather than in superheated steam. After modification in saturated steam, substantial parts of the water-soluble carbohydrates were due to monosaccharides, but only traces of monosaccharides were found in boards treated under superheated steam conditions.

Carbohydrates that migrate to wood surfaces in sapwood during drying might influence properties such as mould susceptibility and colour. Sugars on the surface of Norway spruce boards during various heat treatments were studied. Samples (350mmx125mmx25mm) were double-stacked, facing sapwood-side outwards, and dried at 110oC to a target moisture content (MC) of 40%. Dried sub-samples (80 mm x 125 mm x 25 mm) were stacked in a similar way and further heated at 110oC and at 130oC for 12, 24, and 36 hours, respectively. Glucose, fructose, and sucrose as well as 5-hydroxymethylfurfural (HMF) and furfural in the sapwood surface layer of treated wood were analysed using HPLC (RI- and UV-detectors). Carbohydrates degraded to a lower extent at 110oC than at 130oC. Furfural and to a larger extent HMF increased with treatment period and temperature. Heat treatment led to a decrease in lightness and hue of the sapwood surface of sub-samples, while chroma increased somewhat. Furthermore, considerably faster degradation (within a few minutes) of the carbohydrates on the surface of the dried spruce boards was observed when single sub-samples were conductively hot pressed at 200oC. Treatment period and initial MC influenced the presence of the carbohydrates in wood surface as well as colour change (Eab) of the hot pressed sub-samples.

Studies on the durability and dimensional stability of a series of hardwoods and softwoods after thermal modification in vegetable oils and in steam atmospheres have been performed. Mass loss after exposure to Coniophora puteana (BAM Ebw.15) for 16 weeks was very low for European birch, European aspen, Norway spruce, and Scots pine thermally modified in a linseed oil product with preservative (for 1 hour at 200 oC). Fairly low mass losses were obtained for wood thermally modified in linseed-, tung- and rapeseed oil, and losses were related to the wood species. Low mass loss during rot test was also found for Norway spruce and Scots pine modified in saturated steam at 180 oC. Water absorption of pine and aspen was reduced by the thermal treatments and the extent of reduction was dependent on wood species and thermal modification method. Thermally modified aspen was stable during cycling climate tests, whereas pine showed considerable cracking when modified under superheated steam conditions (Thermo D). At lower modification temperature (180 oC) an increase in mass after modification in rapeseed oil of spruce, aspen and sapwood as well as heartwood of pine was observed, whereas at high temperature (240 oC) a mass loss could be found. Oil absorption in room tempered oil after thermal modification in oil was high for the more permeable aspen and pine (sapwood).

The durability of Scots pine heartwood has previously been shown to be affected by the industrial drying process of sawn lumber. The durability of heartwood from boards dried at temperatures between 20°C-110°C was studied by measuring the mass loss in a decay test with a brown rot fungus (Coniophora puteana), and the concentration of total phenolics was measured according to the Folin-Ciocalteu (FC) assay. The relation between mass loss and phenolics in dried heartwood showed a weaker negative correlation at lower levels of phenolics as compared to the strong relationship found in a study on heartwood from standing Scots pine trees. Mass loss in dried heartwood showed a weak negative correlation to density. Heating of extractives-rich green sawdust under moist conditions resulted in a reduction of phenolics with temperature up to 180 oC and with increasing time. The concentration of phenolics in heated, green sawdust was higher in extractives-rich pine heartwood than in heartwood with a normal extractives content.