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Timely and accurate three-dimensional (3-D) NOx concentration distribution prediction is essential for achieving low-emission and efficient operation in power plants. This study proposed a theory-guided data-driven prediction method for the 3-D NOx concentration distribution prediction. Firstly, the method created a foundational dataset by fusing numerical simulation data from the computational fluid dynamics (CFD) with operational data from the distributed control system (DCS). Then, the data was classified into three load condition categories, and the center operating conditions for each category were computed separately. Subsequently, the K-means algorithm was employed to extract representative data to address the computational challenges associated with big data. Finally, a Theory-Guided Deep Neural Network model (TG-DNN) was established leveraging the principle of carbon element mass conservation and deep neural network. Experimental results demonstrate that the method effectively monitors the 3-D NOx concentration distribution, potentially facilitating efficient production processes. • Develop a framework for 3-D NOx distribution prediction online with high-precision. • Propose a Theory-Guided DNN merging conservation theory for interpretability. • Utilize the K-Means algorithm for resampling preserving data characteristics. • The proposed model outperformed other comparison models. [ABSTRACT FROM AUTHOR]

[Display omitted] • A 3D combustion temperature prediction method, GDNN, uses CFD simulations to achieve online reconstructions was proposed. • A temperature field correction method employs actual measurement points was proposed to correct the prediction results. • Optimal parameters for the proposed prediction and correction method were selected through a parameter analysis. • The proposed GDNN and correction method jointly yield the lowest error, demonstrating their real-world effectiveness. Predicting furnace temperature distribution is vital for coal-fired boiler safety. Existing methods, including finite element calculations and three-dimensional (3D) reconstruction still face limitations. A 3D combustion temperature field prediction method, GDNN, which utilizes offline-computed computational fluid dynamics (CFD) simulation results for online reconstructions of entire boiler, was proposed. GDNN method leverages the knowledge of the temperature field acquired by the base neural network model and Gaussian processes. Furthermore, a temperature field correction method is introduced, which employs intermediate variables of the GDNN model and measured values from temperature sensors to establish a correction model for the entire predicted temperature field. We compared GDNN's effectiveness with four well-established algorithms: Extreme Learning Machine (ELM), Least Absolute Shrinkage and Selection Operator (LASSO), Deep Neural Network(DNN), and Radial Basis Function (RBF) network, by also substituting these algorithms as the base model in our proposed method. The experimental results demonstrate that the proposed prediction method exhibits the highest performance, and the correction method effectively improves the overall results. The optimal parameters for predicting and correcting 3D furnace temperature field results were determined through experimental comparison, and the proposed method was applied to a 350 MW boiler, achieving an error of 2.41%, proving its real-world effectiveness. [ABSTRACT FROM AUTHOR]

An automatic encoder (AE) extreme learning machine (ELM)-AE-ELM model is proposed to predict the NOx emission concentration based on the combination of mutual information algorithm (MI), AE, and ELM. First, the importance of practical variables is computed by the MI algorithm, and the mechanism is analyzed to determine the variables related to the NOx emission concentration. Then, the time delay correlations between the selected variables and NOx emission concentration are further analyzed to reconstruct the modeling data. Subsequently, the AE is applied to extract hidden features within the input variables. Finally, an ELM algorithm establishes the relationship between the NOx emission concentration and deep features. The experimental results on practical data indicate that the proposed model shows promising performance compared to state-of-art models. • A MI-based method for calculating delay time between NOx emission and input variables is developed. • A new feature extraction method based on auto-encoder is developed. • An AE-ELM-based method for predicting NOx emissions is developed. • Case study on NOx emissions at a 1000 MW coal-fired power plant. • The proposed model outperformed other comparable models. [ABSTRACT FROM AUTHOR]

A data-driven modeling method with feature selection capability is proposed for the combustion process of a station boiler under multi-working conditions to derive a nonlinear optimization model for the boiler combustion efficiency under various working conditions. In this approach, the principal component analysis method is employed to reconstruct new variables as the input of the predictive model, reduce the over-fitting of data and improve modeling accuracy. Then, a k-nearest neighbors algorithm is used to classify the samples to distinguish the data by the different operating conditions. Based on the classified data, a least square support vector machine optimized by the differential evolution algorithm is established. Based on the boiler key parameter model, the proposed model attempts to maximize the combustion efficiency under the boiler load constraints, the nitrogen oxide (NOx) emissions constraints and the boundary constraints. The experimental results based on the actual production data, as well as the comparative analysis demonstrate: (1) The predictive model can accurately predict the boiler key parameters and meet the demands of boiler combustion process control and optimization; (2) The model predictive control algorithm can effectively control the boiler combustion efficiency, the average errors of simulation are less than 5%. The proposed model predictive control method can improve the quality of production, reduce energy consumption, and lay the foundation for enterprises to achieve high efficiency and low emission. [ABSTRACT FROM AUTHOR]