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HIPS-g-MAH compatibilizer and the other three compatibilizers were prepared and added to the polyamide 66/polyphenylene oxide (PA66/PPO) alloy. The FT-IR spectra showed that the maleic anhydride (MAH) had successfully undergone grafting on the high impact polystyrene (HIPS). The effect of the MAH ratio in the HIPS-g-MAH compatibilizer, the HIPS-g-MAH compatibilizer weight ratio, and the PA66/PPO ratio on the mechanical properties of PA66/PPO alloy was systematically studied. The results showed that the PA66/PPO alloy possessed the optimal mechanical properties when the HIPS-g-MAH compatibilizer weight ratio was 7% and the MAH ratio in HIPS-g-MAH compatibilizer ranged 4% ~ 8%. The fracture morphologies of PA66/PPO alloy with different HIPS-g-MAH compatibilizer weight ratios were characterized by scanning electron microscope (SEM). The PA66/PPO alloy without HIPS-g-MAH compatibilizer showed a typical brittle fracture. The mechanical properties of PA66/PPO alloys with the HIPS-g-MAH compatibilizer were improved. In addition, the crystallization temperature of PA66/PPO alloy decreased with the increase in the HIPS-g-MAH compatibilizer weight ratio. The PA66/PPO ratio also played an essential role in the PA66/PPO alloy properties. The coefficient of friction and wear rate both increased with the increase in the PPO ratio. [ABSTRACT FROM AUTHOR]

In this work, polyamide 66/polyphenylene oxide (PA66/PPO) composites, including the flame retardants 98 wt% aluminum diethylphosphinate + 2 wt% polydimethylsiloxane (P@Si), Al(OH)3-coated red phosphorus (RP*), and glass fiber (GF), were systematically studied, respectively. The limiting oxygen index (LOI), UL-94 vertical burning level, and thermal and mechanical properties of the PA66/PPO composites were characterized. The results showed that the P@Si and RP flame retardants both improved the LOI value and UL-94 vertical burning level of the PA66/PPO composites, and PA66/PPO composites passed to the UL-94 V-0 level when the contents of P@Si and RP* flame retardants were 16 wt% and 8 wt%. On the other hand, the mechanical properties of the PA66/PPO composites were reduced from a ductile to a brittle fracture mode. The addition of GF effectively made up for these defects and improved the mechanical properties of the PA66/PPO composites containing the P@Si and RP*, but it did not change the fracture mode. P@Si and RP* flame retardants improved the thermal decomposition of PA66/PPO/GF composites and reduced the maximum mass loss rates, showing that the PA66/PPO/GF composites containing the P@Si and RP* flame retardants could be used in higher-temperature fields. [ABSTRACT FROM AUTHOR]