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The design of various engineering structures, such as buildings, infrastructure, aircraft, ships, as well as microelectronic components and medical implants, must ensure an extremely low probability of failure during their service lifetime. Since such a low probability is beyond the means of histogram testing, we must rely on some physically based probabilistic model for the statistics of structural lifetime. Attention is focused on structures consisting of quasibrittle materials. These are brittle materials with inhomogeneities that are not negligible compared with the structure size, as exemplified by concrete, fiber composites, tough ceramics, rocks, sea ice, bone, wood, and many more at the micro- or nano-scale. This paper presents a finite weakest-link model of the fatigue lifetime of quasibrittle structures that fail at the fracture of one representative volume element (RVE). In this model, the probability distribution of critical stress amplitude is first derived by assuming a prescribed number of loading cycles and a fixed stress ratio. The probability distribution of fatigue lifetime is then deduced from the probability distribution of critical stress amplitude through the Paris law for fatigue crack growth. It is shown that the present theory matches well with the experimentally measured lifetime histograms of various engineering and dental ceramics, which systematically deviate from the two-parameter Weibull distribution. The theory indicates that the mean fatigue lifetime of quasibrittle structures must strongly depend on the structure size and geometry. Finally, the present model indicates that the probability distribution of fatigue lifetime can be determined from the mean size effect analysis. [ABSTRACT FROM PUBLISHER]

This paper presents a general size effect equation for the strength of hybrid structures, which are made of two dissimilar quasibrittle materials with a thin and weak bimaterial interface. Depending on the material mismatch and structure geometry, a singular stress field could occur at the bimaterial corner. For structures with strong stress singularities, an energetic size effect is derived based on the equivalent linear elastic fracture mechanics and asymptotic matching. For structures without stress singularities, a finite weakest link model is adopted to derive the size effect. A general scaling equation that bridges the limits of strong and zero stress singularities is formulated by combining the energetic scaling of fracture of the bimaterial corner and the finite weakest link model. [ABSTRACT FROM AUTHOR]

Abstract: The statistics of structural lifetime under constant load are related to the statistics of structural strength. The safety factors applied to structural strength must ensure failure probability no larger than , which is beyond the means of direct verification by histogram testing. For perfectly brittle materials, extrapolation from the mean and variance to such a small tail probability is no problem because it is known that the Weibull distribution applies. Unfortunately, this is not possible for quasibrittle materials because the type of cumulative distribution function (cdf) has been shown to vary with structure size and shape. These are materials with inhomogeneities and fracture process zones (FPZ) that are not negligible compared to structural dimensions. A probabilistic theory of strength of quasibrittle structures failing at macro-crack initiation, which can be experimentally verified and calibrated indirectly, has recently been deduced from the rate of jumps of atomic lattice cracks governed by activation energy barriers. This paper extends this nano-mechanics based theory to the distribution of structural lifetime. Based on the cdf of strength and a power law for subcritical crack growth rate, the lifetime cdf of quasibrittle structures under constant loads is derived. The lifetime cdf is shown to depend strongly on the structure size as well as geometry. It is found that, for the creep rupture case, the mean structural lifetime exhibits a very strong size effect, much stronger than the size effect on the mean structure strength. The theory also implies temperature dependence of the lifetime cdf. For various quasibrittle materials, such as industrial ceramics and fiber composites, it is demonstrated that the proposed theory correctly predicts the experimentally observed deviations of lifetime histograms from the Weibull distribution. [Copyright &y& Elsevier]

Abstract: Ensuring a small enough failure probability is important for the design and selection of restorative dental ceramics. For this purpose, the two-parameter Weibull distribution, which is based on the weakest link model with infinitely many links, is usually adopted to model the strength distribution of dental ceramics. This distribution has been thoroughly validated for perfectly brittle materials. However, dental ceramics are generally quasibrittle because the inhomogeneity size is not negligible compared to the size of the ceramic part. For such materials, the experimental histograms of many quasibrittle materials have been shown to exhibit strong deviations from the two-parameter Weibull distribution. As a remedy, the three-parameter Weibull distribution, which has a nonzero threshold, has been proposed. However, the improvement of the fits of histograms of quasibrittle materials has been only partial. Instead of making the threshold non-zero, the correct remedy is to consider the weakest link model to have a finite number of links, each of them representing one finite-size representative volume element of material. This model has recently been justified on the basis of the probability of random jumps of atomic lattice cracks over the activation energy barriers on the free energy potential of the lattice. It is shown that, in similarity to other quasibrittle materials, this new model allows excellent fits of the experimental strength histograms of various types of dental ceramics. [Copyright &y& Elsevier]