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The possibility of printing conductive ink on textiles is progressively researched due to its potential benefits in manufacturing functional wearable electronics and improving wearing comfort. However, few studies have reported the effect of conductive ink formulation on electrodes directly screen-printed on flexible substrates, especially printing UV curable conductive ink on common textiles. In this work, a novel UV curable nano-silver ink with short-time curing and low temperature features was developed to manufacture the fully flexible and washable textile-based electrodes by screen printing. The aim of this study was to determine the influence of ink formulation on UV-curing speed, degree of conversion, morphology and electrical properties of printed electrodes. Besides, the application demonstration was highlighted. The curing speed and adhesion of ink was found depending dominantly on the type of prepolymer and the functionality of monomer, and the type of photoinitiator had a decisive effect on the curing speed, degree of double bond conversion and morphology of printed patterns. The nano-silver content is key to guarantee the suitable screen-printability of conductive ink and therefore the uniformity and high conductivity of textile-based electrodes. Optimally, an ink formulation with 60 wt% nano-silver meets the potential application requirements. The electrode with 1.0 mm width showed significantly high electrical conductivity of 2.47 × 106 S/m, outstanding mechanical durability and satisfactory washability. The high-performance of electrodes screen-printed on different fabrics proved the feasibility and utility of UV curable nano-silver ink. In addition, the application potential of the conductive ink in fabricating electronic textiles (e-textiles) was confirmed by using the textile-based electrodes as the cathodes of silver-zinc batteries. We anticipate the developed UV curable conductive ink for screen-printing on textiles can provide a novel design opportunity for flexible and wearable e-textile applications.

Printing techniques have been extensively studied as a promising route towards large-scale, low-cost and high-throughput manufacturing process for electronic devices. With the recently emerging applications in wearable electronics and customizable conformal electronics, it calls for the necessity to develop printed electronics that function on complex, 3D nonplanar architectures. In this study, aerosol printing and flash sintering of conformal conductors on nonplanar surfaces are demonstrated. Various printed patterns are fabricated by aerosol printing of conductive ink by copper nanoparticles (Cu NPs) on both planar and nonplanar surfaces. Pulsed flash light introduces rapid sintering of the printed Cu patterns in the ambient environment. For the nonplanar patterns, a back reflector is utilized to improve the uniformity of sintering. As a result, highly conductive customizable nonplanar Cu patterns with conductivity at 10%–12% of that of bulk Cu are obtained. Effects of different sintering conditions, including sintering voltage and mounting distance on the conductivity of sintered patterns are studied. For nonplanar patterns, conductivity values at different localized spots on the nonplanar rod are also investigated to evaluate the uniformity of nonplanar sintering. The processes of aerosol printing and flash sintering have provided a facile manufacturing route for conformal conductors on arbitrary nonplanar objects.

Purpose In flexible electronics applications, organic inks are mostly used for inkjet printing. Three-dimensional (3 D) printing technology has the advantages of low cost, high speed and good precision in modern electronic printing. The purpose of this study is to solve the high cost of traditional printing and the pollution emissions of organic ink. It is necessary to develop a water-based conductive ink that is easily degradable and can be 3 D printed. A nano-silver ink printed circuit pattern with high precision, high conductivity and good mechanical properties is a promising strategy. Design/methodology/approach The researched nano-silver conductive ink is mainly composed of silver nanoparticles and resin. The effect of adding methyl cellulose on the ink was also explored. A simple 3 D circuit pattern was printed on photographic paper. The line width, line length, line thickness and conductivity of the printed circuit were tested. The influence of sintering temperature and sintering time on pattern resistivity was studied. The relationship between circuit pattern bending performance and electrical conductivity is analyzed. Findings The experimental results show that the ink has the characteristics of low silver content and good environmental protection effect. The printing feasibility of 3 D printing circuit patterns on paper substrates was confirmed. The best printing temperature is 160°C–180°C, and the best sintering time is 30 min. The circuit pattern can be folded 120°, and the cycle is folded more than 60 times. The minimum resistivity of the circuit pattern is 6.07 µΩ·cm. Methyl cellulose can control the viscosity of the ink. The mechanical properties of the pattern have been improved. The printing method of 3 D printing can significantly reduce the sintering time and temperature of the conductive ink. These findings may provide innovation for the flexible electronics industry and pave the way for alternatives to cost-effective solutions. Originality/value In this study, direct ink writing technology was used to print circuit patterns on paper substrates. This process is simple and convenient and can control the thickness of the ink layer. The ink material is nonpolluting to the environment. Nano-silver ink has suitable viscosity and pH value. It can meet the requirements of pneumatic 3 D printers. The method has the characteristics of simple process, fast forming, low cost and high environmental friendliness.

A new direction in 3D printing was investigated – prototyping of single-sided, double-sided and multilayer printed circuit boards. The current capabilities and limitations of 3D printed circuit board printing technology were identified. A comparative analysis of the characteristics of two desktop 3D printers presented in the industry for prototyping radio electronics, as well as the first professional machine DragonFly LDM 2020, which is a mini-factory for prototyping multilayer printed circuit boards, was carried out. The first practical experience of working and printing on DragonFly LDM 2020 supplied to the megalaboratory “3D prototyping and control of multilayer printed circuit boards” of the Institute of Radio Engineering and Telecommunication Systems MIREA – Russian Technological University is presented. The first samples of electronic boards printed on a 3D printer by the method of inkjet printing were obtained. An additive technology for the production of multilayer printed circuit boards is considered: printing with two printheads with conductive and dielectric nano-ink with two curing systems: an infrared sintering system for conductive ink and a UV curing system for dielectric ink. The LDM (Dragonfly Lights-out Digital Manufacturing) production method with the necessary maintenance is presented. The method allows the system to work roundthe-clock with minimal human intervention, significantly increasing the productivity of 3D printing and expanding the possibilities of prototyping. The materials used for 3D printing of multilayer printed circuit boards and their characteristics were investigated: dielectric acrylate nano-ink (Dielectric Ink 1092 – Dielectric UV Curable Acrylates Ink), conducting ink with silver nanoparticles (AgCite™ 90072 Silver Nanoparticle Conductive Ink). The research carried out allows us to compare the technological standards of printed electronics with traditional methods of manufacturing multilayer printed circuit boards for a number of parameters.

Electrohydrodynamic (EHD) printing is a promising inkjet technique to generate smaller droplet sizes due to the formation of a Taylor cone. However, the process is intricate and involves the fabrication of a printhead having a smaller nozzle diameter. Notable examples are present in the literature regarding printing through EHD but the underlying phenomenon which is responsible for generating the smaller droplet is obscure. In this work, we present a methodology which highlights the importance of nozzle shape which can govern smaller droplets even with a large head diameter. The work achieves a resolution of less than 2 μ m by fabricating the inkjet head using simple techniques and off-the-shelf inexpensive needles of nozzle diameter ranging from 500 μ m to 250 μ m. The study of various nozzle profiles resulted in a printed resolution which is 50 times smaller than the nozzle diameter. Moreover, the study also highlights the importance of the wetting area profile of the nozzle and explains the role of printhead design which facilitates fine resolution printing of conductive tracks which until now seemed to be obscure.

Shape-changing mechanical metamaterials have drawn the attention of researchers toward the development of continuous-range tunable frequency selective surfaces (FSSs). In this paper, a novel tunable FSS utilizing an origami-inspired “eggbox” structure is presented featuring four-degrees of freedom that can change the frequency response of two orthogonal linear polarizations. The centrosymmetric “eggbox” structure can be folded or rotated along two axes that lead to unprecedented reconfigurability compared to traditional Miura-Ori-based structures which have fewer degrees of control. The utilized cross-shaped dipole FSS element shows enhanced bandwidth, support for orthogonal linear polarization, and ease of fabrication. The prototype is fabricated using a low-cost fully additive inkjet printing process with silver nanoparticle conductive ink. The outcome of this study shows a 25% frequency tunable range over two polarization directions. The design can be an ideal spatial filtering candidate for advanced ultra-wideband terrestrial and space applications.

Direct Ink writing, one of the types of 3D-printing technologies is a novel method for fabricating electronic circuits. This method of printing electronic circuits is a one-step process and overcom...

Made available in DSpace on 2021-06-25T10:27:43Z (GMT). No. of bitstreams: 0 Previous issue date: 2021-06-01 Wireless communication employing radio-frequency identification (RFID) tags is progressively more widespread in a variety of industrial and commercial sectors. Aspects as demanding specific needs regarding reading distance, production cost, and processability are requested for commercial applications. Nowadays, printing of optical barcodes is the most economically technology for short distance (up to ~30 cm) reading applications. However, the large-scale and low-cost printing of RFID tags would be a competitive alternative to barcode technology because it allows quicker identification with much less reading errors. Here we demonstrate a semi-transparent, screen printed RFID antennas using a non-metallic and environmentally friendly conductive paste. The variation of the film thickness (from 2.5 up to 15 µm) permitted the fabrication of antennas with reading range (0.84–3.29 m), sheet resistance (6.2–36 Ω/sq), and optical transmittance (0–32.3%), which are compatible to commercial or industrial applications aiming short to moderate reading distances. Indústria de Tintas Condutivas TICON Flextronics Instituto de Tecnologia (FIT) Institute of Geosciences and Exact Sciences Department of Physics São Paulo State University (Unesp) Institute of Geosciences and Exact Sciences Department of Physics São Paulo State University (Unesp)

Periodic circuit analog absorbers (PCAAs) are widely used to reduce electromagnetic (EM) scattering fields in various applications. Their performances are sensitive to various geometric parameters. Thus, the stability and sensitivity of the EM absorbing characteristics of PCAAs during a fabrication discrepancy due to the manufacturing uncertainty were investigated. These discrepancies are large in terms of the wavelengths at high frequencies. This article considered randomly produced nonuniform thicknesses of a conductive ink to fabricate the array structure of a PCAA and its two sandwiching dielectric substrate layers on both sides. To examine the discrepancies in fabrication, the thicknesses of the conductive ink were generated from random numbers with a desired mean value and a reasonable standard deviation of the normal distribution. To indicate the EM-field absorbing capability, we studied characteristics, such as S -parameters (reflection and transmission coefficients) and the resulting power efficiency, using numerical high frequency structure simulator (HFSS) full-wave simulations at a frequency band of 10 GHz. They were further validated by conducting experiments on prototype samples. We observed that the resonant frequencies were considerably affected by the thickness of the conductive ink in the PCAA structures. A fabrication accuracy of less than ${10^{ - 4}}\lambda $ was required to attain a stable performance.

Highlights Ultrathin and defect-free graphene ink is prepared through a high-throughput fluid dynamics process, resulting in a high exfoliation yield (53.5%) and a high concentration (47.5 mg mL−1). A screen-printed graphene conductor exhibits a high electrical conductivity of 1.49 × 104 S m−1 and good mechanical flexibility. An electrochemical sodium ion sensor based on graphene ink exhibits an excellent potentiometric sensing performance in a mechanically bent state. Real-time monitoring of sodium ion concentration in sweat is demonstrated. Abstract Conductive inks based on graphene materials have received significant attention for the fabrication of a wide range of printed and flexible devices. However, the application of graphene fillers is limited by their restricted mass production and the low concentration of their suspensions. In this study, a highly concentrated and conductive ink based on defect-free graphene was developed by a scalable fluid dynamics process. A high shear exfoliation and mixing process enabled the production of graphene at a high concentration of 47.5 mg mL−1 for graphene ink. The screen-printed graphene conductor exhibits a high electrical conductivity of 1.49 × 104 S m−1 and maintains high conductivity under mechanical bending, compressing, and fatigue tests. Based on the as-prepared graphene ink, a printed electrochemical sodium ion (Na+) sensor that shows high potentiometric sensing performance was fabricated. Further, by integrating a wireless electronic module, a prototype Na+-sensing watch is demonstrated for the real-time monitoring of the sodium ion concentration in human sweat during the indoor exercise of a volunteer. The scalable and efficient procedure for the preparation of graphene ink presented in this work is very promising for the low-cost, reproducible, and large-scale printing of flexible and wearable electronic devices.

Recently, a novel mechanical energy harvesting method named triboelectric nanogenerator (TENG) is reported, and it has aroused great repercussions in the academic fields. But, the complex preparation process still limits its wide application. In this paper, the cotton film was used as the triboelectric material to fabricate a novel wearable TENG (W-TENG). The polytetrafluoroethylene (PTFE) film and cotton film play the role of triboelectric pair. The W-TENG can be used to harvest low-frequency mechanical energy in our environment, especially for human body mechanical energy, and then convert them to electrical energy. In addition, the cotton coated with conductive ink plays the role of conductive material for TENG. The Voc and Isc of W-TENG can reach 556 V and 26 μA, respectively. As for the maximum power density of W-TENG, it can arrive at 0.66 mW/cm2. Also, a combined W-TENG was proposed to improve the electrical output. Moreover, the W-TENG can play the role of human motion sensor for human walking posture monitoring. This will open up a new path for the preparation of high output TENG at low cost, and promote the TENG devices in the field of sports monitoring.

Purpose This paper aims to encompass the technological advancements in the area of flexible sensing electronics fabrication particularly for wearable device development applications. In the recent past, it is evident that there is a tremendous growth in the field of flexible electronics and sensors fabrication technologies all around the world. Even though, there is a significant amount of research has been carried in the past decade, but still there is a huge need for exploring novel materials for low temperature processing, optimized printing methods and customized printing devices with accurate feature control. Design/methodology/approach The author has done an extensive literature survey in the proposed area and found that the researchers are showing significant interest in exploring novel materials, new conductive ink processing methods suitable for additive manufacturing, and fabrication technologies for developing the plastic substrate-based flexible electronics for the on growing demands of wearable devices in the market. Findings The author has consolidated some of the recent advancements in the area of flexible sensing electronics using the inkjet-printing platform carried out by the researchers. The novel customized inkjet-printing technology, materials selections for device development, compatibility of the materials for the inkjet-printing process and the interesting results of the devices fabricated are highlighted in this paper. Originality/value The author has reported the novel inkjet-printing platforms explored by researchers in the recent past for various applications which primarily includes gas sensing. The author has consolidated in a crisp manner about the technology, materials compatible for inkjet-printing, and the exciting results of the printed devices. The author has reported the advantages and challenges of the proposed methods by the researchers. This work will bridge the technical gap in the inkjet-printing technology and will be useful for the researchers to take forward the research work on this domain to the next level.

The use of Chipless RFID tags has been increasing for many applications, especially for structural health monitoring (SHM) applications where they are either affixed or embedded in materials and structures. The practical utility of chipless RFID is dependent upon the ability to manufacture tags in a cost-effective manner. One approach for achieving this is through the use of an inkjet printer and conductive ink. However, in order to harness the benefits of printed tags, it is necessary to know the dielectric properties of the substrates on which the tags are printed, as well as the conductivity of the printed conductors (i.e., ink) so that the tags can be properly simulated using electromagnetic (EM) models. It is also necessary to understand the performance differences that occur when tags are manufactured via inkjet-printing vs. when they are manufactured as printed circuit boards (PCBs). This work presents the dielectric property measurement results for three different paper substrates commonly used in tag printing from X-band (8.2 – 26.5 GHz) to K-band (18 - 26.5 GHz). Additionally, conductivity measurement results for silver nano-particle inkjet-printed conductors are also reported. These dielectric property and conductivity parameters are then used in tag EM simulations, and in the future when they are applied for SHM applications. PCB and printed tags are manufactured and measured to compare their performance both to each other and to simulation results.

The conductivity of screen printing films at microwave frequency is one of the most important properties of conductive ink when applied in printed electronics. However, the existing methods of conductivity characterization at microwave frequency focus on homogeneous metal films or semiconductors, which are not suitable for conductive composite materials with poor thickness uniformity, like screen printing films. In this research, by applying a classic stripline ring resonator, a rigorous electromagnetic model was set up, and the conductivity of the screen printing film was able to be deduced by comparison between the measurement and simulation results. As a result, the equivalent conductivity of the film is 2 × 106 S/m at 1–3 GHz, which is a little higher than its average direct current conductivity of 1.82 × 106 S/m. This method has been proved to be feasible in measuring the conductivity of screen printing films at microwave frequency. Furthermore, it has great potential in the characterization of other printed conductive composite materials on rough surfaces, like textiles.

As the application of the direct printing method becomes diversified, printing on substrates with non-flat surfaces is increasingly required. However, printing on three-dimensional surfaces suffers from a number of difficulties, which include ink flow due to gravity, and the connection of print lines over sharp edges. This study presents an effective way to print a fine pattern (~ 30 μm) on three different faces with sharp edge boundaries. The method uses a deflectable and stretchable jet stream of conductive ink, which is produced by near-field electrospinning (NFES) technique. Due to added polymer in the ink, the jet stream from the nozzle is less likely to be disconnected, even when it is deposited over sharp edges of objects. As a practical industrial application, we demonstrate that the method can be effectively used for recent display applications, which require the connection of electrical signal and power on both sides of the glass. When the total length of printed lines along the ‘Π’ shaped glass surfaces was 1.2 mm, we could achieve the average resistance of 0.84 Ω.

Advances in printed electronics (PE) enables new applications, particularly in ultra-low-cost domains. However, achieving high-throughput printing processes and manufacturing yield is one of the major challenges in the large-scale integration of PE technology. In this article, we present a programmable printed circuit based on an efficient printed lookup table (pLUT) to address these challenges by combining the advantages of the high-throughput advanced printing and maskless point-of-use final configuration printing. We propose a novel pLUT design which is more efficient in PE realization compared to existing LUT designs. The proposed pLUT design is simulated, fabricated, and programmed as different logic functions with inkjet printed conductive ink to prove that it can realize digital circuit functionality with the use of programmability features. The measurements show that the fabricated LUT design is operable at 1 V.

Solar evaporation as a sustainable technology has exhibited great potential to solve the shortage problem of water and energy. In this article, conductive ink EL-P-3040 (rich in poly(3,4-ethylenedi...

In light of society's increasing demand for ubiquitous connectivity and high-speed communication, printed electronics could play a disruptive role in the design and manufacturing of high frequency radiofrequency (RF) passives. However, traditional ink-based printing technologies face significant challenges in their planar device geometries, limited material choices, and poor resolution (∼100 μm), which constrain the design of printable RF passives typically operatable in the kilohertz (kHz) to megahertz (MHz) frequency range. The low resolution of printing technologies also makes it challenging to integrate printed passives with lithography-manufactured active electronics to form RF circuitries with diverse wireless functionalities. Direct ink writing (DIW), on the other hand, allows the high-resolution manufacturing of three-dimensional (3D) device architectures that are critical for applications beyond the frequency of one gigahertz (GHz). However, current DIW-printed RF passives only employ a single conductive ink, which limits the passive device's performance. For example, in solenoidal inductors, the inclusion of a magnetic core would greatly enhance the per-area inductance. Here, we designed and synthesized a permalloy/PDMS magnetic nanocomposite ink by dispersing surface modified permalloy nanoparticles into a PDMS matrix. The optimal weight ratio of permalloy in PDMS was determined based on Bruggeman effective medium theory to afford a high operational frequency while maintaining high-resolution printability. By harnessing the multimaterial DIW of both a conductive silver nanoparticle ink and our new permalloy magnetic ink, we demonstrate printed solenoidal inductors and LC tanks integrating magnetic cores with enhanced inductance.

Electrode integration significantly increases the versatility of droplet microfluidics, enabling label-free sensing and manipulation at a single-droplet (single-cell) resolution. However, common fabrication techniques for integrating electronics into microfluidics are expensive, time-consuming, and can require cleanroom facilities. Here, we present a simple and cost-effective method for integrating electrodes into thermoplastic microfluidic chips using an off-the-shelf conductive ink. The developed conductive ink electrodes cost less than $10 for an entire chip, have been shown here in channel geometries as small as 75 μm by 50 μm, and can go from fabrication to testing within a day without a cleanroom. The geometric fabrication limits of this technique were explored over time, and proof-of-concept microfluidic devices for capacitance sensing, droplet merging, and droplet sorting were developed. This novel method complements existing rapid prototyping systems for microfluidics such as micromilling, laser cutting, and 3D printing, enabling their wider use and application.

Microfabrication and assembly of a Three-Dimensional Microneedle Electrode Array (3D MEA) based on a glass-stainless steel platform is demonstrated involving the utilization of non-traditional "Makerspace Microfabrication" techniques featuring cost-effective, rapid fabrication and an assorted biocompatible material palette. The stainless steel microneedle electrode array was realized by planar laser micromachining and out-of-plane transitioning to have a 3D configuration with perpendicular transition angles. The 3D MEA chip is bonded onto a glass die with metal traces routed to the periphery of the chip for electrical interfacing. Confined precision drop casting (CPDC) of PDMS is used to define an insulation layer and realize the 3D microelectrodes. The use of glass as a substrate offers optical clarity allowing for simultaneous optical and electrical probing of electrogenic cells. Additionally, an interconnect using 3D printing and conductive ink casting has been developed which allows metal traces on the glass chip to be transitioned to the bottomside of the device for interfacing with commercial data acquisition/analysis equipment. The 3D MEAs demonstrate an average impedance/phase of ∼13.3 kΩ/-12.1° at 1 kHz respectively, and an average 4.2 μV noise. Lastly, electrophysiological activity from an immortal cardiomyocyte cell line was recorded using the 3D MEA demonstrating end to end device development.

Recent advances in the development of self-powered devices and miniaturized electronics have increased the demand for on-chip energy storage devices that can deliver high power and energy densities in a limited footprint area. Here, we report the fabrication of all-solid-state micro-supercapacitors (MSCs) through a three-dimensional (3D) printing of additive-free and water-based MXene ink. The fabricated MSCs benefit from the high electrical conductivity and excellent electrochemical properties of two-dimensional (2D) Ti3C2Tx MXene and a 3D interdigital electrode architecture to deliver high areal and volumetric energy densities. We demonstrate that a highly concentrated MXene ink shows desirable viscoelastic properties for extrusion printing at room temperature and therefore can be used for scalable fabrication of MSCs with various architectures and electrode thicknesses on a variety of substrates. The developed printing process can be readily used for the fabrication of flexible MSCs on polymer and paper substrates. The printed solid-state devices show exceptional electrochemical performance with very high areal capacitance of up to ∼1035 mF cm-2. Our study introduces Ti3C2Tx MXene as an excellent choice of electrode material for the fabrication of 3D MSCs and demonstrates 3D printing of MXene inks at room temperature.

This paper presents a design of periodic circuit analog absorbers (PCAAs) for electromagnetic (EM) scattering fields reduction. The performance sensitivities to the geometric parameters in fabrications are examined to estimate the manufacturing uncertainty. We consider randomly nonuniform thicknesses of a conductive ink and the two sandwiching dielectric substrate layers on both sides to fabricate PCAAs. The EM absorbing capability is studied on the S-parameters (the reflection and transmission coefficients) and the resulting power efficiency, using numerical HFSS full-wave simulations at a frequency band of 10 GHz. Experiments on prototype samples are also conducted. They showed that a fabrication accuracy of better than $10^{-4}\lambda$ is required to assure a stable performance.

Printed circuit board (PCB) fabrication technology has been widely used in metasurfaces in microwave domain. However, such technology still needs a non-negligible fabricating period and cost. To further explore the ultra-low-cost, convenient processing and fast demonstrating method, we present a metasurface using silver ink to produce the digital patterns for abundant scattering field manipulation. By directly painting the conductive ink on the paper to establish the specific metal structure, arbitrary EM properties can be designed, which could be regarded as a manually convenient PCB technology for metasurface fabrication. We design eight coding sequences to, respectively, generate single- and dual beam fields with different scattering angles. Simulations and measurements show good agreements, verifying the feasibility of our design method. We believe the presented metasurface processing method will promote the interests on flexible metasurface design and further stimulate related domain like wireless communication.

Flexible electrodes are developed using a novel conductive ink with various ratios of graphene nanoflakes decorated with copper nanospheres as a conductive filler. These electrodes represent potential candidates for energy storage devices and solid-state batteries. The electrodes are studied by AC measurements in the range of (0.1 Hz–500 kHz). Electrical impedance measurement data have been utilized for modeling the electrical properties of the conductive ink. The fitting is done using Z-Fit software and a randomized method followed by the Levenberg-Marquardt using the Cole-Cole model. The equivalent circuits are simulated by the Z-Sim software and values are compared with the theoretical values. The error between simulation value and theoretical value was found to be minimum. The aim of the work described in the present paper is to establish an equivalent electrical circuit for the conductive ink electrodes. The best and simplest circuit representation which gives the best fitting for the Cole-Cole and Nyquist plots consists of two resistors in parallel with a capacitor in series. The values of the electrical components are tabled, and the Cole-Cole plot is fitted to the measured data.

With the spread of devices equipped with touch panels, such as smartphones, tablets, and laptops, the opportunity for users to perform touch interaction has increased. In this paper, we constructed a device that generates multi-touch interactions to realize high-speed, continuous, or hands-free touch input on a touch panel. The proposed device consists of an electrode sheet printed with multiple electrodes using conductive ink and a voltage control board, and generates eight multi-touch interactions: tap, double-tap, long-press, press-and-tap, swipe, pinch-in, pinch-out, and rotation, by changing the capacitance of the touch panel in time and space. In preliminary experiments, we investigated the appropriate electrode size and spacing for generating multi-touch interactions, and then implemented the device. From the evaluation experiments, it was confirmed that the proposed device can generate multi-touch interactions with high accuracy. As a result, tap, press-and-tap, swipe, pinch-in, pinch-out, and rotation can be generated with a success rate of 100%. It was confirmed that all the multi-touch interactions evaluated by the proposed device could be generated with high accuracy and acceptable speed.

Smart clothing is where the capability of sensing, responding, and adapting to environmental stimuli such as electrical, mechanical, chemical, and thermal is embedded into textiles to ensure functional, fashionable, and comfortable solutions to everyday human needs. Hence, it is an ideal avenue to bring wearable technology closer to human beings and enable easy access to Internet of Things (IoT). Integration of electronic functionality to textiles is essential to realize the true potential of many smart clothing applications. Further, the ability of such electronics systems to stretch, without significant deterioration in electrical properties, is a key performance requirement in many of the smart clothing applications. The electromechanical reliability of conductors under tensile strains is influenced by the conductor geometry and the properties of the substrate. The objective of the present work is to understand the collective effect of print orientation, width, and thickness on the electromechanical behaviors of meandering conductors printed on an anisotropic, stretchable textile substrate. Meandering conductors with distinct features were fabricated on a knitted fabric substrate with a commercially available stretchable silver conductive ink. Printed conductors were optically and electrically characterized under loaded and unloaded conditions. Statistical analysis revealed that the print orientation, width, and thickness of the printed conductors could significantly affect their electromechanical performance.

Microwave absorbers using conductive ink are generally fabricated by printing an array pattern on a substrate to generate electromagnetic fields. However, screen printing processes are difficult to vary the sheet resistance values for different regions of the pattern on the same layer, because the printing process deposits materials at the same height over the entire surface of substrate. In this study, a promising manufacturing process was suggested for engraved resistive double square loop arrays with ultra-wide bandwidth microwave. The developed manufacturing process consists of a micro-end-milling, inking, and planing processes. A 144-number of double square loop array was precisely machined on a polymethyl methacrylate workpiece with the micro-end-milling process. After engraving array structures, the machined surface was completely covered with the developed conductive carbon ink with a sheet resistance of 15 Ω/sq. It was cured at room temperature. Excluding the ink that filled the machined double square loop array, overflowed ink was removed with the planing process to achieve full filled and isolated resistive array patterns. The fabricated microwave absorber showed a small radar cross-section with reflectance less than − 10 dB in the frequency band range of 8.0–14.6 GHz.

Selective dielectric deposition using a dam and filling process utilizing additive manufacturing (AM) is presented, and used for the design of millimeter wave (mmWave) circuits. Aerosol jet printing (AJP) is used to build the dams using polyimide and filling with benzocyclobutene. Dielectric islands with different thicknesses and high aspect ratios can readily be deposited with good print resolution. Fully AM printed patch antenna (center frequency = 94.08 GHz) is demonstrated on these dielectric structures using silver conductive ink also deposited using AJP. Embedded circuits are discussed with a demonstrated 0 dB attenuator die placed in liquid crystal polymer (LCP) pocket filled with BCB. Details of design, fabrication, and measurement are presented. This process is attractive where a mix and match of substrates are desired in the design of high density mmWave packages.

Paper-based devices are always more gaining a relevant position in the field of sensors. The continuous demand for affordable, simple, sustainable, and portable devices, is making paper as the ideal basis towards the realization of analytical tools for the easy self-testing. In this work, we demonstrate, for the first time, the development of a disposable paper-based printed electroanalytical strip for reliable, rapid, and high-throughput detection of glutathione in blood. The detection is based on the thiol-disulfide exchange reaction, which produces a detectable compound easily oxidizable at a Prussian Blue/carbon black nanocomposite involving a favorable low-interference overpotential. This nanocomposite is mixed within a carbon-based conductive ink and successively screen-printed onto a wax-patterned filter paper. The employment of paper provides a reagent-free device, as a consequence of the reagents pre-loading within the testing area. After the experimental conditions have been optimized, glutathione has been detected up to 10 mM, with a detection limit of 60 μM, and a sensitivity of (0.102 ± 0.005) μA/mM. This sensor showed satisfactory repeatability (relative standard deviation equal to 10%, for detection of glutathione 1 mM), especially by considering the hand-made manufacturing process. The “real-world” applicability of this strip has been evaluated by quantifying blood glutathione at physiological levels and by recovery studies achieving satisfactory values.

This paper presents a thin absorbing structure comprising an array of finitely conductive terminal-loaded dipoles spaced about half a wavelength apart and located above a ground plane. We show that if the antennas are terminated with proper load impedance, instead of a conjugate-matched one, a perfect absorption can be attained even when the array lies close to the ground plane. We also identify a threshold height below which the absorption efficiency rapidly drops and perfect absorption cannot be realized. The idea is illustrated via a concrete example of array of dipoles printed with conductive ink technology on a Kapton HN flexible film backed by a rigid Rogers 4350B substrate. The array is designed for perfect absorption at 3.45 GHz when it is located one-tenth of a wavelength above the ground plane. Good agreement between simulation and measurement results is demonstrated.

Liquid-phase exfoliated graphene sheets are promising candidates for printing electronics. Here, a high-performance printed 2.4 GHz graphene-based antenna is reported. Graphene conductive ink prepared by using liquid-phase exfoliation process is printed onto a water-transferable paper by using blade printing technique, which is then patterned as dipole antenna and transferred onto a target substrate. The fabricated dipole antenna (43 × 3 mm), exhibiting typical radiation patterns of an ideal dipole antenna, achieves −10 dB bandwidth of 8.9% and a maximum gain of 0.7 dBi. The printed graphene-antennas satisfy the application requirements of the Internet of Things and suggest its feasibility of replacing conventional metallic antennas in those applications., Graphical abstract

A 3D network composed of V2O5 nanofibers was manufactured on a novel conductive printing paper [urea-LiClO4-PVA (ULP) deep eutectic solvent gel-doped graphite/printing paper, U-paper] for use as electrodes linked with a ULP neutral gel electrolyte for 3D network V2O5 wearable symmetric pseudocapacitors (WSSCs). The function of the ULP gel is not only that it can be doped into the conductive ink to decrease the resistance of the conductive printing paper but also that it increases the stability of V2O5-based electrodes. Moreover, 3D network V2O5 WSSCs containing the ULP gel can support high operating voltages of 4.0 V with great specific capacitance (160 F/g) and offer a high energy density (355 W h/kg at 0.2 kW/kg). The 3D network V2O5 WSSCs exhibit a superior cycling stability/durability after 5000 cycles (capacitance retention of ∼91%). Operando X-ray absorption spectroscopy experiments show the reversibility and pseudocapacitive properties of V2O5 from the ULP gel and offer the information of the oxidation states of vanadium during charge-discharge cycles. The 3D network V2O5 WSSCs with the ULP gel electrolyte show great potential prospective candidates for smarter 3D wearable energy-storage devices and Internet-of-Things applications.

Freeform three-dimensional (3D) printing of functional structures from liquid hydrophobic build materials is of great significance and widely used in various fields such as soft robotics and microfluidics. In particular, a yield-stress support bath-enabled 3D-printing methodology has been emerging to fabricate complex 3D structures. Unfortunately, the reported support bath materials are either hydrophobic or not versatile enough for the printing of a wide range of hydrophobic materials. The objective of this study is to propose a fumed silica nanoparticle-based yield-stress suspension as a hydrophobic support bath to enable 3D extrusion printing of various hydrophobic ink materials in a printing-then-solidification fashion. Hydrophobic ink is freeform-deposited in a hydrophobic fumed silica-mineral oil suspension and maintains its shape during printing; it is not cured until the whole structure is complete. Various hydrophobic inks including poly(dimethylsiloxane) (PDMS), SU-8 resin, and epoxy-based conductive ink are printed into complex 3D structures in the fumed silica-mineral oil bath and then cured using relevant cross-linking mechanisms, even at a temperature as high as 90 °C, to prove the feasibility and versatility of the proposed printing approach. In addition, the deposited feature can easily reach a much better resolution such as 30 μm for PDMS filaments due to the negligible interfacial tension effect.

The rapid progress in electronic applications for movable devices requires the conductive matrix to be not only flexible but also stretchable. A simple microstrip patch antenna was fabricated based on silver ink polysiloxane composite with a stretchable polysiloxane substrate at a resonance frequency of 2.50 GHz. It is designed at a postpercolation threshold of 35, 45, and 60 vol % conductive filler loading so as to allow a consistent conductivity at an ample range of cyclic stretching. With the presence of coupling agent and additives, the patch antenna displayed an extremely good adhesion between the ink and the substrate, which prevents any local rupture during stretching. Variable range hopping model verified that conductivity occurs through hopping and tunneling mechanisms, giving transient optimum conductivity in the range of 10-70 S/cm at 10-20% strain amplitude range. The fabricated prototype of microstrip patch antenna displayed a decreasing resonant frequency with strain. Of note, the radiation loss S11 and the bandwidth values are proportionally related to the conductivities during stretching. These results verified the proposed mechanisms of construction and destruction of conductivity occurring during the percolation threshold process. The fabricated antenna proved the feasibility for use as a stretchable device at an ultrahigh-frequency band.

In this study, an investigation is conducted to realise the possibility of organic materials use in radio frequency (RF) electronics for RF-energy harvesting. Iraqi palm tree remnants mixed with nickel oxide nanoparticles hosted in polyethylene, INP substrates, is proposed for this study. Moreover, a metamaterial (MTM) antenna is printed on the created INP substrate of 0.8 mm thickness using silver nanoparticles conductive ink. The fabricated antenna performances are instigated numerically than validated experimentally in terms of S 11 spectra and radiation patterns. It is found that the proposed antenna shows an ultra-wide band matching bandwidth to cover the frequencies from 2.4 to 10 GHz with bore-sight gain variation from 2.2 to 3.43 dBi at maximum. The antenna size is compacted to a 32 mm × 24 mm using a fractal-shaped MTM when mounted on the INP substrate with a relative permittivity e r = 3.106-j0.0314 and a relative permeability μ r = 1.548-j0.0907. Finally, the maximum obtained voltage from the proposed antenna is found about 2 V at 2.45 GHz and 2.5 V at 5.8 GHz, where, the corresponding measured equivalent isotropic radiated power is about 2.35 W at 2.45 GHz and 6.12 W at 5.8 GHz.

In this paper, a bump-forming method for flip chip bonding using ink-jet printing technology is proposed. A flip chip bonded transmission line using ink-jet printed silver bumps consisting of conductive ink containing silver nanoparticles was fabricated to verify the electrical characteristics after the flip chip bonding process. The transmission line was designed according to microstrip theory for a frequency range of 300 kHz to 3 GHz, with the size of fabricated line being 35 (width) × 8.64 (length) × 0.5 (thickness) mm3. The electrical characteristics of a reference microstrip and the flip chip bonded line were compared with FEM simulation and measurement results. Direct current (DC) resistances of both the reference line and the flip chip bonded line were measured to be 3.1 Ω and 3.2 Ω, respectively. The discrepancy between measured insertion loss and the simulation result was only 0.04 dB at 3 GHz, and the return loss was greater than 15 dB in the measurement frequency range. As a result of the analysis, it was confirmed that the DC resistance of ink-jet printed bumps account for 0.56% of the total DC resistance, and the ink-jet printed bumps hardly affected the radio frequency (RF) characteristics of the RF transmission line at low frequencies. The results demonstrate that ink-jet printed silver bumps can be used for a simple and low-cost flip chip bonding process. We expect that the proposed method can be applied to the packaging of various electronics such as flexible, wearable devices and RF applications.