1. Detection of HF-ERW status by neural network on imaging
- Author
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Wang Guiping, Huifeng Wang, Jing Cao, Xiang-Mo Zhao, and Xiao-Meng Wang
- Subjects
Engineering ,Artificial neural network ,business.industry ,Mechanical Engineering ,Model parameters ,Pattern recognition ,02 engineering and technology ,Welding ,Electric resistance welding ,Industrial and Manufacturing Engineering ,020501 mining & metallurgy ,law.invention ,0205 materials engineering ,Radial basis function neural ,law ,Principal component analysis ,0202 electrical engineering, electronic engineering, information engineering ,Welding defect ,020201 artificial intelligence & image processing ,Artificial intelligence ,Electrical and Electronic Engineering ,business - Abstract
To achieve online testing of high-frequency electric resistance welding (HF-ERW) tube quality, forecasting models were established for welding defect conditions with collected high-speed images of the joint melting phenomenon, based on a radial basis function neural network (RBFNN). Firstly, the dimensions of the collected image samples were deduced by principal component analysis (PCA). Then, the reduced-dimension image samples were set as inputs of both BPNN (back-propagation neural network) and, for comparison, RBFNN, which were trained so that the model parameters were optimized. Finally, the testing sample set was identified by trained networks. The experimental results show that RBFNN had better generalization ability for HF-ERW images than BPNN, which meant that the recognition rate of low-heat input status reached 100%, while the recognition rate of overheating input status reached 97.67%. They also show that the welding quality detection system based on a neural network is very effective and has a strong guiding significance for welding quality control.
- Published
- 2017
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