1. Reconstruction of Microscopic Thermal Fields from Oversampled Infrared Images in Laser-Based Powder Bed Fusion
- Author
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Thomas B. O. Rockett, Jon R. Willmott, Magnus Anderson, Iain Todd, Leigh Russell Stanger, Matthew Davies, Alistair Lyle, and Hector Basoalto
- Subjects
0209 industrial biotechnology ,Work (thermodynamics) ,Materials science ,Infrared ,Measure (physics) ,02 engineering and technology ,TP1-1185 ,Biochemistry ,Signal ,Transfer function ,Article ,Analytical Chemistry ,law.invention ,020901 industrial engineering & automation ,Optics ,law ,Thermal ,thermal imaging ,Electrical and Electronic Engineering ,Instrumentation ,Fusion ,quantitative thermography ,powder bed fusion (PBF) ,in situ monitoring ,business.industry ,Chemical technology ,Lasers ,021001 nanoscience & nanotechnology ,Laser ,Atomic and Molecular Physics, and Optics ,Thermography ,Powders ,0210 nano-technology ,business ,selective laser melting (SLM) ,additive manufacturing - Abstract
This article elucidates the need to consider the inherent spatial transfer function (blur), of any thermographic instrument used to measure thermal fields. Infrared thermographic data were acquired from a modified, commercial, laser-based powder bed fusion printer. A validated methodology was used to correct for spatial transfer function errors in the measured thermal fields. The methodology was found to make a difference of 40% to the measured signal levels and a 174 °C difference to the calculated effective temperature. The spatial gradients in the processed thermal fields were found to increase significantly. These corrections make a significant difference to the accuracy of validation data for process and microstructure modeling. We demonstrate the need for consideration of image blur when quantifying the thermal fields in laser-based powder bed fusion in this work.
- Published
- 2021