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Carbon nanotubes (CNTs) have long been at the forefront of materials research, with applications ranging from composites for increased tensile strength in construction and sports equipment to transistor switches and solar cell electrodes in energy applications. There remains untapped potential still when it comes to energy and data transmission, with our group having previously demonstrated a working ethernet cable composed of CNT fibers. Material composition, electrical resistance, and electrical capacitance all play a strong role in the making of high-quality microphone and headphone cables, and the work herein describes the formation of a proof-of-concept CNT audio cable. Testing was done compared to commercial cables, with frequency response measurements performed for further objective testing. The results show performance is on par with commercial cables, and the CNTs being grown from waste plastics as a carbon source further adds to the value proposition, while also being environmentally friendly. [ABSTRACT FROM AUTHOR]

We report the effect of annealing, both electrical and by applied voltage, on the electrical conductivity of fibers spun from carbon nanotubes (CNTs). Commercial CNT fibers were used as part of a larger goal to better understand the factors that go into making a better electrical conductor from CNT fibers. A study of thermal annealing in a vacuum up to 800 °C was performed on smaller fiber sections along with a separate analysis of voltage annealing up to 7 VDC; both exhibited a sweet spot in the process as determined by a combination of a two-point probe measurement with a nanoprobe, resonant Raman spectroscopy, and X-ray photoelectron spectroscopy (XPS). Scaled-up tests were then performed in order to translate these results into bulk samples inside a tube furnace, with similar results that indicate the potential for an optimized method of achieving a better conductor sample made from CNT fibers. The results also help to determine the surface effects that need to be overcome in order to achieve this. [ABSTRACT FROM AUTHOR]

Despite extensive academic and commercial development, a comprehensive understanding of the principles necessary for high-yield production of carbon nanotubes (CNTs) is lacking, whether in oriented films, bulk powders, or other forms. In chemical vapor deposition growth of CNT films on substrates, trace contaminants of carbon, such as deposits on the reactor tube walls, are known to cause inconsistency in key production metrics, including CNT density and alignment. In this study, we show that trace exposure of the catalyst to carbon during initial heating of the catalyst film is a critical determinant of CNT yield, and this carbon exposure accelerates catalyst nanoparticle formation via film dewetting and increases the probability of CNT nucleation and the resultant density of the CNT population. By controlled exposure of the catalyst to a trace amount of carbon, we show up to a 4-fold increase in bulk mass density for a given forest height, an 8-fold increase in local CNT number density, and a 2-fold increase in the growth lifetime, relative to a reference condition. We discuss potential mechanisms to explain the role of carbon exposure on the probability of CNT nucleation from nanoparticle catalysts, supported by microscopy and gas analysis. Image 1 [ABSTRACT FROM AUTHOR]