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The precision maintenance of delaminated carbon-fiber-reinforced polymer composites calls for the high demand of continuous, in situ monitoring of the damage-repair process along with the in-service status of the repaired region. Moreover, the repaired region faces a high risk of re-damage; therefore, in-service monitoring is highly desired. However, the current repair process lacks the in situ monitoring function, leading to the mechanism and evaluation of the repair approach being unclear. Here, we implanted multi-wall carbon nanotubes (MWCNTs) at the interface between the carbon fiber and resin matrix of the damaged region to achieve in situ monitoring of the repair, compression, and seawater-immersion processes. By depositing both the coupling agent and MWCNTs at the interfaces, a high recovery efficiency of 85% was achieved, which was independent of the delamination pattern shapes. The electric resistance changes of MWCNT-modified panels could effectively identify the resin permeation and solidification processes and could be used to in situ monitor the structural health of the repair region when it is subjected to the compression and seawater immersion tests. This strategy, combining high-efficient repair and precision maintenance, demonstrates potential in the structural applications of carbon-fiber-reinforced polymer composites. [ABSTRACT FROM AUTHOR]

Carbon fiber-reinforced polymers are important constituents of aerospace materials. However, due to the inert surface of CFs, their interfacial property is relatively weak, which severely hinders their practical applications. Here, we deposited multi-walled carbon nanotubes (MWCNTs) along with a coupling agent on the surface of carbon fiber to improve the interfacial properties of the carbon fiber/resin. Via a simple dip-coating method, the MWCNTs were uniformly distributed on the CF surface with the assistance of the pre-coated coupling agent. The interfacial shear strength between the fiber and the matrix was significant enhanceed when the CF was loaded with the coupling agent and the MWCNTs. In addition, the MWCNTs were used as sensors to in-situ monitor the interfacial state in order to elucidate the interfacial strengthening mechanism. It revealed that the collaborative contribution of the coupling agent and the MWCNTs in the interphase region is the key to the high interfacial strength. [ABSTRACT FROM AUTHOR]

Repairing delamination damage is critical to guarantee the structural safety of carbon fiber-reinforced thermosetting composites. The popular repair approaches, scarf repair and injection repair, can significantly restore the in-plane mechanical performance. However, the out-of-plane properties become worse due to the sacrifice of fiber continuity in these repairing processes, leading to the materials being susceptible under service loads. Here, we propose a novel in situ delamination repair approach of controllable thermal ablation in damage removal, achieving a high repair efficiency without impairing the fiber continuity in carbon fiber/epoxy panels. The epoxy resin in the delaminated region was eliminated under the carbonization temperature in a few minutes, allowing the carbon fiber frame to retain its structural integrity. The healing agent, refilled in the damaged region, was cured by the Joule heating of designed electrodes for 30 min at 80 °C, yielding the whole repair process to be accomplished within one hour. For the delaminated carbon fiber/epoxy panels with thicknesses from 2.5 to 6.8 mm, the in-plane compression-after-impact strength after repair could recover to 90.5% of the pristine one, and still retain 74.9% after three successive repair cycles of the 6.8 mm-thick sample. The simplicity and cost-saving advantages of this repair method offer great potential for practical applications of prolonging the service life of carbon fiber-reinforced thermosetting composites. [ABSTRACT FROM AUTHOR]