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This research endeavours to study the growth of ultralong carbon nanotubes (UL-CNTs) from methane using diverse catalysts, namely FeCl3, bi-metallic Fe-Cu, Fe-Ni, and Fe-Co chlorides. Aqueous catalyst solutions were evenly dispersed on silica substrates and grown at 950 °C in the presence of hydrogen via a horizontal chemical vapour deposition (CVD) furnace. The samples underwent characterisation by Raman spectroscopy, scanning electron microscopy (SEM), and optical microscopy to identify the quality of CNTs and enumerate individual UL-CNTs. Our findings revealed that FeCl3, as a mono-metallic catalyst, generated the longest UL-CNTs, which measured 1.32 cm, followed by Fe-Cu (0.85 cm), Fe-Co (0.7 cm), and Fe-Ni (0.6 cm), respectively. The G/D ratio (graphene to defects) from the Raman spectroscopy was the highest with the FeCl3 catalyst (3.09), followed by Fe-Cu (2.79), Fe-Co catalyst (2.13), and Fe-Ni (2.52). It indicates that the mono-iron-based catalyst also produces the highest purity CNTs. Moreover, this study scrutinises the vapour-liquid-solid (VLS) model for CNT growth and the impact of carbide formation as a precursor to CNT growth. Our research findings indicate that forming iron carbide (Fe3C) is a crucial transition phase for amorphous carbon transformation to CNTs. Notably, the iron catalyst generated the longest and densest CNTs relative to other iron-based bi-metallic catalysts, which is consistent with the temperature of carbide formation in the mono-metallic system. From correlations made using the phase diagram with carbon, we conclude that CNT growth is favoured because of increased carbon solubility within the mono-metallic catalyst compared to the bi-metallic catalysts. [ABSTRACT FROM AUTHOR]

We report the effect of annealing, both electrical and by applied voltage, on the electrical conductivity of fibers spun from carbon nanotubes (CNTs). Commercial CNT fibers were used as part of a larger goal to better understand the factors that go into making a better electrical conductor from CNT fibers. A study of thermal annealing in a vacuum up to 800 °C was performed on smaller fiber sections along with a separate analysis of voltage annealing up to 7 VDC; both exhibited a sweet spot in the process as determined by a combination of a two-point probe measurement with a nanoprobe, resonant Raman spectroscopy, and X-ray photoelectron spectroscopy (XPS). Scaled-up tests were then performed in order to translate these results into bulk samples inside a tube furnace, with similar results that indicate the potential for an optimized method of achieving a better conductor sample made from CNT fibers. The results also help to determine the surface effects that need to be overcome in order to achieve this. [ABSTRACT FROM AUTHOR]

Carbon nanotubes (CNTs) have long been at the forefront of materials research, with applications ranging from composites for increased tensile strength in construction and sports equipment to transistor switches and solar cell electrodes in energy applications. There remains untapped potential still when it comes to energy and data transmission, with our group having previously demonstrated a working ethernet cable composed of CNT fibers. Material composition, electrical resistance, and electrical capacitance all play a strong role in the making of high-quality microphone and headphone cables, and the work herein describes the formation of a proof-of-concept CNT audio cable. Testing was done compared to commercial cables, with frequency response measurements performed for further objective testing. The results show performance is on par with commercial cables, and the CNTs being grown from waste plastics as a carbon source further adds to the value proposition, while also being environmentally friendly. [ABSTRACT FROM AUTHOR]

Single-wall carbon nanotubes (SWCNTs) have remarkable properties based on their electronic properties, i.e., metallic or semiconducting types, but as-grown SWCNTs contain a mixture of both types. Presented here is an improved and detailed method for producing highly enriched semiconducting SWCNTs from a colloidal suspension of as-grown SWCNTs through agarose gel column-based affinity chromatography. After a 2 wt% sodium dodecyl sulphate (SDS) aqueous dispersion of SWCNTs is passed through the gel column, metal-type SWCNTs preferentially elute out using a 1.5 wt% SDS solution. Semiconductor-type SWCNTs are subsequently recovered from the column using a 2 wt% Pluronic F77 surfactant solution eluent. The semiconductor-enriched fraction purity is in the 90-95% range, based on detailed UVvis-NIR absorption and resonant Raman spectroscopy characterization of the particulate suspension. Semiconductortype SWCNTs are recovered in solid form by evaporating the suspension fluid, and heating the dried sample in air to a temperature just above the Pluronic decomposition temperature. Using Pluronic and other nonionic-type surfactants can aid the scalability of the chromatographic production of semiconducting SWCNT samples. [ABSTRACT FROM AUTHOR]

For every three people on the planet, there are approximately two Tonnes (Te) of plastic waste. We show that carbon recovery from polystyrene (PS) plastic is enhanced by the coaddition of solvents to grow carbon nanotubes (CNTs) by liquid injection chemical vapour deposition. Polystyrene was loaded up to 4 wt% in toluene and heated to 780 °C in the presence of a ferrocene catalyst and a hydrogen/argon carrier gas at a 1:19 ratio. High resolution transmission electron microscopy (HRTEM), scanning electron microscopy (SEM), thermogravimetric analysis (TGA) and Raman spectroscopy were used to identify multiwalled carbon nanotubes (MWCNTs). The PS addition in the range from 0 to 4 wt% showed improved quality and CNT homogeneity; Raman "Graphitic/Defective" (G/D) values increased from 1.9 to 2.3; mean CNT diameters increased from 43.0 to 49.2 nm; and maximum CNT yield increased from 11.37% to 14.31%. Since both the CNT diameters and the percentage yield increased following the addition of polystyrene, we conclude that carbon from PS contributes to the carbon within the MWCNTs. The electrical contact resistance of acid-washed Bucky papers produced from each loading ranged from 2.2 to 4.4 Ohm, with no direct correlation to PS loading. Due to this narrow range, materials with different loadings were mixed to create the six wires of an Ethernet cable and tested using iPerf3; the cable achieved up- and down- link speeds of ~99.5 Mbps, i.e., comparable to Cu wire with the same dimensions (~99.5 Mbps). The lifecycle assessment (LCA) of CNT wire production was compared to copper wire production for a use case in a Boeing 747-400 over the lifespan of the aircraft. Due to their lightweight nature, the CNT wires decreased the CO2 footprint by 21 kTonnes (kTe) over the aircraft's lifespan. [ABSTRACT FROM AUTHOR]