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The strain-sensing behaviors of carbon black (CB)/polypropylene (PP) and carbon nanotubes (CNTs)/PP conductive composites prepared by the vacuum-assisted hot compression were studied and compared. When ten extension-retraction cycles were applied, it was found for CB/PP, the value of the maximum responsivity (Δ R/ R, Δ R-the instantaneous variation of the resistance during the test, R-the original resistance) decreased gradually with increasing the cycle number, but it began to rise from the seventh cycle. The value of the min Δ R/ R increased during the whole test. While for CNTs/PP, both the values of the max and min Δ R/ R decreased rapidly. It is suggested that the different behaviors mainly depend on the distinction in the dimension of the conductive fillers and the preparation technique. [ABSTRACT FROM AUTHOR]

Resistivity variations of carbon black (CB)/polypropylene (PP) and carbon nanotubes (CNTs)/PP conductive polymer composites subjected to different tensile speeds were studied with the same maximum strain 3%. With increasing tensile speed, the responsivity (ΔR/R0, R0is the original resistance, ΔR is instantaneous change in resistance) shows an obvious increase for both CPCs, although the increase degree is different. CB/PP has a higher responsivity than that of CNTs/PP during the tension and unloading process. It is proposed that the difference depends mainly on the distinction in the microstructure of conductive fillers and the interaction between the fillers and the matrix. [ABSTRACT FROM AUTHOR]

Benefitting from the wearability, ductility and portability, flexible and stretchable strain sensors display a more extensive field of applications than traditional sensors in terms of medical diagnosis, smart home, environmental monitoring and so on. However, the critical sensing performances, such as sensitivity, sensing range, stability and detection limit of flexible strain sensors still need to be improved. Microstructural optimization has been considered as an efficient strategy for tuning the performances. In this work, a carbon nanotubes (CNTs)/carbon black (CB)/thermoplastic polyurethane (TPU) fibrous film (CCTF) is prepared through electrospinning, spraying and ultrasonic anchoring technique. Synergetic conductive layers by combining CNTs/CB and CB are constructed on both sides of CCTF. In virtue of the optimization of microstructures and the synergetic conductive network, the obtained CCTF possesses an ultrawide response range (up to 500 % strain), high sensitivity (gauge factor, GF up to 1516), short response/recovery time (80/80 ms), low detection limit (0.05 % strain), favorable sensing stability and long-term durability. CCTF with excellent strain sensing performances is assembled as a strain sensor, which accounts for full range human biological signal acquisition, including joint movements, muscle tension, and facial micro-expressions. This paper provides a certain reference significance for the preparation and fabrication of next-generation flexible strain sensors with high performances. A flexible strain sensor based on carbon nanotubes (CNTs)/carbon black (CB)/thermoplastic polyurethane (TPU) film (CCTF) is fabricated through electrospinning, spraying and ultrasonic anchoring technologies. CCTF possesses excellent sensing performance due to the optimization of the microstructure, achieving a wide sensing range (up to 500 % strain), high sensitivity (GF up to 1516), low detection limit (0.05 % strain), and short response/recovery time (80/80 ms). [Display omitted] • A fibrous strain sensor with synergetic conductive networks of CNTs/CB and CB is fabricated. • The sensor possesses both a wide sensing range (500 % strain) and high sensitivity (GF up to 1516). • Low detection limit (0.05 % strain) and short response/recovery time have also been achieved. • The sensor is demonstrated to precise full range human biological signal acquisition. [ABSTRACT FROM AUTHOR]

The advantages of segregated conductive polymer composites are greatly hampered owing to its limited preparation technology, which seriously relies on hot compression with low efficiency. The plunger type injection molding (PTIM) is employed to fabricate segregated carbon nanotubes (CNTs)/high density polyethylene (HDPE)/ultra-high molecular weight polyethylene (UHMWPE) composites in this paper, which lowers the production cycle by 45%, compared with the conventional hot compression. The morphology and conductive properties are investigated in detail. Graceful segregated conductive network and a very low percolation threshold (0.45 vol%) of the polymer composites have both been achieved. The present processing technique with short production cycle provides a fancy idea to realize segregated conductive polymer composite in mass production. [ABSTRACT FROM AUTHOR]

A novel approach, i.e. manipulating the size of incorporated polymer matrix particles, was proposed to tune the positive temperature coefficient (PTC) characteristics of carbon nanotubes (CNTs)/polypropylene (PP) composites with a segregated microstructure. For the conductive properties of CNTs/PP composites, the percolation threshold decreased from 1.32 vol% to 0.44 vol% when the matrix particle size enlarged from 20 to 1200 µm, showing an inverse correlation effect. The controllable PTC characteristics in resistivity are attributed to the microstructure development of conductive pathways and the heat-induced volume expansion of polymer matrix particles. An extremely high PTC material has also been achieved through this method. The present work provides an effective route to acquire a tunable temperature-resistivity sensor. [ABSTRACT FROM AUTHOR]