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Ternary Pd‐In2O3/ZrO2 catalysts exhibit technological potential for CO2‐based methanol synthesis, but developing scalable systems and comprehending complex dynamic behaviors of the active phase, promoter, and carrier are key for achieving high productivity. Here, we show that the structure of Pd‐In2O3/ZrO2 systems prepared by wet impregnation evolves under CO2 hydrogenation conditions into a selective and stable architecture, independent of the order of addition of Pd and In phases on the zirconia carrier. Detailed operando characterization and simulations reveal a rapid restructuring driven by the metal‐metal oxide interaction energetics. The proximity of InPdx alloy particles decorated by InOx layers in the resulting architecture prevents performance losses associated with Pd sintering. The findings highlight the crucial role of reaction‐induced restructuring in complex CO2 hydrogenation catalysts and offer insights into the optimal integration of acid‐base and redox functions for practical implementation. [ABSTRACT FROM AUTHOR]

Mixed zinc‐zirconium oxides, ZnZrOx, are highly selective and stable catalysts for CO2 hydrogenation to methanol, a pivotal energy vector. However, their activity remains moderate, and descriptors to design improved systems are lacking. This work applies flame spray pyrolysis (FSP), a one‐step and scalable method, to synthesize a series of ZnZrOx catalysts, and systematically compares them to coprecipitated (CP) analogs to establish deeper synthesis–structure–performance relationships. FSP systems (up to 5 mol%) generally display a threefold higher methanol productivity compared to their CP counterparts. In‐depth characterization and theoretical simulations show that, unlike CP, FSP maximizes the surface area and formation of atomically dispersed Zn2+ sites incorporated in lattice positions within the ZrO2 surface, which is key to improving performance. Analysis by in situ electron paramagnetic resonance (EPR) spectroscopy reveals that the specific architecture of the flame‐made catalyst markedly fosters the generation of oxygen vacancies. Together with surrounding Zn and Zr‐O atoms, the oxygen vacancies create active ensembles that favor methanol formation through the formate path while suppressing undesired CO production, as confirmed by kinetic modeling. This study elucidates the nature of active sites and their working mechanism, pushing forward ZnZrOx‐catalyzed methanol synthesis by providing a new benchmark for this cost‐effective and earth‐abundant catalyst family. [ABSTRACT FROM AUTHOR]

Mixed zinc‐zirconium oxides, ZnZrOx, are highly selective and stable catalysts for CO2 hydrogenation to methanol, a pivotal energy vector. However, their activity remains moderate, and descriptors to design improved systems are lacking. This work applies flame spray pyrolysis (FSP), a one‐step and scalable method, to synthesize a series of ZnZrOx catalysts, and systematically compares them to coprecipitated (CP) analogs to establish deeper synthesis–structure–performance relationships. FSP systems (up to 5 mol%) generally display a threefold higher methanol productivity compared to their CP counterparts. In‐depth characterization and theoretical simulations show that, unlike CP, FSP maximizes the surface area and formation of atomically dispersed Zn2+ sites incorporated in lattice positions within the ZrO2 surface, which is key to improving performance. Analysis by in situ electron paramagnetic resonance (EPR) spectroscopy reveals that the specific architecture of the flame‐made catalyst markedly fosters the generation of oxygen vacancies. Together with surrounding Zn and Zr‐O atoms, the oxygen vacancies create active ensembles that favor methanol formation through the formate path while suppressing undesired CO production, as confirmed by kinetic modeling. This study elucidates the nature of active sites and their working mechanism, pushing forward ZnZrOx‐catalyzed methanol synthesis by providing a new benchmark for this cost‐effective and earth‐abundant catalyst family. [ABSTRACT FROM AUTHOR]

Keywords: CO2-Hydrierung; Metall-Metalloxid-Wechselwirkungen; Methanolsynthese; Operando Analyse; Pd-In2O3/ZrO2 Katalysator DE CO2-Hydrierung Metall-Metalloxid-Wechselwirkungen Methanolsynthese Operando Analyse Pd-In2O3/ZrO2 Katalysator 1 1 1 10/12/23 20231016 NES 231016 B Developing scalable systems b and understanding dynamic behaviors are crucial for advancing the technological potential of multicomponent catalysts for CO SB 2 sb -based methanol synthesis. In their Research Article (e202306563), Javier Pérez-Ramírez and co-workers show that the reaction-induced restructuring of Pd-In SB 2 sb O SB 3 sb /ZrO SB 2 sb systems, prepared via impregnation, leads to a unique architecture that integrates the necessary acid-base functionality of In SB 2 sb O SB 3 sb with the H SB 2 sb splitting ability of an InPd SB 2 sb alloy, while also ensuring high stability. [Extracted from the article]

CO2 Hydrogenation, Metal-Metal Oxide Interactions, Methanol Synthesis, Operando Analysis, Pd-In2O3/ZrO2 Catalyst Inside Cover: Reaction-Induced Metal-Metal Oxide Interactions in Pd-In2O3/ZrO2 Catalysts Drive Selective and Stable CO2 Hydrogenation to Methanol (Angew. Keywords: CO2 Hydrogenation; Metal-Metal Oxide Interactions; Methanol Synthesis; Operando Analysis; Pd-In2O3/ZrO2 Catalyst EN CO2 Hydrogenation Metal-Metal Oxide Interactions Methanol Synthesis Operando Analysis Pd-In2O3/ZrO2 Catalyst 1 1 1 10/12/23 20231016 NES 231016 B Developing scalable systems b and understanding dynamic behaviors are crucial for advancing the technological potential of multicomponent catalysts for CO SB 2 sb -based methanol synthesis. [Extracted from the article]

Keywords: CO2 hydrogenation; flame spray pyrolysis; oxygen vacancies; sustainable methanol; ZnZrOx catalysts EN CO2 hydrogenation flame spray pyrolysis oxygen vacancies sustainable methanol ZnZrOx catalysts 1 1 1 04/17/23 20230413 NES 230413 B Methanol Synthesis b In article number 2204122, Javier Pérez-Ramírez and co-workers apply flame spray pyrolysis to design superior ZnZrO SB I x i sb catalysts for methanol synthesis from CO SB 2 sb . Design of Flame-Made ZnZrOx Catalysts for Sustainable Methanol Synthesis from CO2 (Adv. CO2 hydrogenation, flame spray pyrolysis, oxygen vacancies, sustainable methanol, ZnZrOx catalysts. [Extracted from the article]