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Abstract: This paper reports the results of the thermal stability study of M–YSZ (M=Ni, Cu, Co, Cu–Co, Ni–Cu–Co) SOFC anode cermets materials at different heat treatment temperatures. The cermets were elaborated by atmospheric plasma spraying (APS) with optimized conditions and then submitted to heat treatments at 800 and 1000°C, respectively. Scanning electron microscopy and X-ray diffraction were used to characterize, respectively, the morphology and structure of obtained films, before and after thermal annealing. A correlation was made between the differential scanning calorimetry analysis results and those obtained by X-ray diffraction. Focusing, in this study, on YSZ matrix thermal stability, the obtained results were as follows: the monometallic cermets with the lowest amount of metal and the trimetallic one exhibited a good stability at 800°C, whereas at 1000°C, all considered cermets were unstable with a eutectoid decomposition of YSZ matrix. [Copyright &y& Elsevier]

Abstract: To improve the internal reforming reactions at SOFC anode, alternative (Ni, Cu, Co) –YSZ and Cu-Co-YSZ anode cermets materials are coated by atmospheric plasma spraying (APS). The spray parameters including carrying gas flow rate, spraying distance, argon flow rate and hydrogen flow rate were investigated by an orthogonal experiment to fabricate gas-permeable anode cermets coatings. Scanning electron microscopy and X-ray diffraction are used to characterise the morphology and structure of coated films respectively. The porosity was deduced by the statistical image analysis. By proper selection of the spray parameters to decrease the particles velocity and temperature, the sprayed coatings monometallic and bimetallic ones show that the cross porosity is dependent of metal weight ratio. In fact, when the metal percentage increases, the porosity decreases. Monometallic Ni-YSZ, Cu-YSZ and Co-YSZ cermets with a weight ratio of (3:2) appear to be less porous than those with (1:1) and (2:3) ones respectively, to reach a maximum porosity of 21.57% for Co-YSZ cermet of (2:3) weight ratio. Cu-Co-YSZ bimetallic cermet coating with weight ratio of (0.5:1:2.5) is more porous than those with (1:2:3) and (2:1:2) weight ratios respectively. Its porosity is about 19.15% which is closed to that of Ni-YSZ (2:3) coating. The X-ray diffraction results showed that the metal content in the cermets have a negligible influence on the crystalline phase structure. Such bimetallic materials anode are very interesting because Co diffuses in Cu lattice offering thus, best electronic conductivity, thermal stability and an avoided carbon formation, by replacing Ni with an electron conductor such as Cu that does not catalyze carbon formation. [Copyright &y& Elsevier]