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The carboxymethylation of cinnamylalcohol with dimethyl carbonate was performed using low-cost catalysts obtained from desulfurization slag. Processing of steel slag performed by different techniques was resulted in a wide range of the catalysts with different morphological and structural properties. Catalytic evaluation of the slag catalysts illustrated diversity of the obtained results strongly dependent on the surface area, crystal morphology and basicity. Catalytic materials demonstrated high variability of the conversion (8–85%) exhibiting similar selectivity to the desired product – cinnamyl methyl carbonate (ca. 80%). A significant impact of ultrasonication on catalytic activity was observed. Comparison of the synthesized samples with commercial basic materials illustrated competitive ability of the slag catalysts. Based on the results of catalytic evaluation and product analysis the reaction network was proposed and verified by thermodynamic analysis. A kinetic model was developed to describe concentration dependencies in carboxymethylation.

Ethylene epoxidation with hydrogen peroxide was studied in a laboratory-scale trickle bed reactor under a broad range of experimental conditions (15-80 °C, 2.5-8.5 bar) utilizing a commercial titanium-silicate catalyst (TS-1). The catalyst was very stable and selective over 150 h time-on-stream. The main reaction product was ethylene oxide, while 2-methoxyethanol and ethylene glycol were observed as kinetic byproducts. In most of the experiments, ethylene glycol was not detected at all. An increase in temperature and pressure affected negatively the ethylene oxide selectivity, while an increase in the hydrogen peroxide concentration improved both the ethylene oxide selectivity and ethylene conversion. Ethylene epoxidation was comparable with propylene epoxidation, displaying, however, important differences in activity and selectivity, which were attributed to the partial pressures studied in the present work. It was demonstrated that TS-1 is a very selective and active catalyst for the selective epoxidation of ethylene with hydrogen peroxide.

Rapid methods are very valuable in the determination of the kinetic and mass transfer effects for heterogeneously catalyzed reactions. The total pressure method is a classical tool in the measurement of the kinetics of gas-phase reactions, but it can be successfully applied to the kinetic measurements of gas-phase processes enhanced by solid catalysts. A general theory for the analysis of heterogeneously catalyzed gas-phase kinetics in gradientless batch reactors was presented for the case of intrinsic kinetic control and combined kinetic-diffusion control in porous catalysts. The concept was applied to gas-phase synthesis of methanol from carbon monoxide and hydrogen on a commercial copper-based catalyst (CuO/ZnO/Al2O3 R3-12 BASF). The reaction temperature was 180–210 °C and the initial total pressure was varied between 11 and 21 bar in a laboratory-scale autoclave reactor equipped with a rotating basket for the catalyst particles. The initial molar ratios CO-to-H2 were approximately 1:2, 1:3 and 1:4. The experimental data from methanol synthesis were compared with numerical simulations and a good agreement between the experiments and model simulations was achieved. The predicted equilibrium agrees with previously reported values.

Transformations of glucose to 1,2-propylene glycol were studied over a mechanical mixture of ZnO and Ru/C catalysts in the presence of hydrogen. Different reaction conditions were evaluated by changing the reaction temperature and hydrogen pressure. In addition to the cascade mode of operation, also separate steps in the overall reaction network, such as hydrogenation of pyruvaldehyde and hydroxyacetone to 1,2-propylene glycol were investigated. Fructose as a starting material was also studied resulting in a propylene glycol yield of 37.5%. The optimal temperature for glucose transformation to propylene glycol was found to be 165 °C. The influence of temperature on the catalytic behavior was more prominent than the effect of hydrogen pressure. Thermodynamic analysis of glucose transformation to 1,2-propylene glycol was performed and a plausible kinetic model reflecting a complex reaction network was developed being able to describe the data in a reliable way.

Dehydration and etherification of bio-ethanol was studied in a microreactor using γ-alumina, H-Beta-38 and Sn-Beta-38 as catalysts. An extensive series of kinetic experiments was carried out in the microreactor device operating at ambient pressure and temperatures 225–325 °C. The H-Beta-38 catalyst coated microplates exhibited the highest production rate of ethene. While the fresh H-Beta-38 catalyst allowed complete conversion of ethanol and 98% selectivity towards ethene, the catalyst deactivated significantly with time-on-stream. Diethyl ether was the dominating co-product, whereas trace amounts of acetaldehyde were detected in the experiments. Based on the kinetic studies, thermodynamic analysis and catalyst characterization results obtained with SEM-EDX, TEM, nitrogen physisorption, FTIR-Pyridine and white light confocal microscopy, a surface reaction mechanism was proposed. The fundamental hypothesis of the reaction mechanism was the co-existence of two kinds of active sites on the catalyst surface, namely the Bronsted sites promoting dehydration and the Lewis sites responsible for etherification. The Bronsted sites deactivate, whereas the Lewis sites are more stable, which leads to a shift of the product distribution during long-term experiments, from ethene to diethyl ether. The rate equations were implemented in the microreactor model. The kinetic and adsorption parameters included in the model were estimated by non-linear regression analysis. The experimental data were satisfactorily described by the proposed mechanism. The work demonstrated that microreactors are strong tools in the determination of catalytic kinetics and catalyst durability.