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Organic photovoltaics (OPV) are a sustainable and inexpensive source of energy comprised of a mixture of an electron-donating and an electron-accepting material (often a polymer and fullerene derivative, respectively) to create a bulk heterojunction (BHJ). However, these devices are held back by low efficiencies. Improving the efficiency in a systematic way requires a comprehensive understanding of the device function and microstructure, but directly imaging the subsurface active layer structure is challenging. Here we demonstrate that ptychography may be used to image the OPV active layer with good film stability and materials contrast in both polymer:fullerene and all-polymer BHJ films. This is possible using soft X-ray ptychography available at the Advanced Light Source beamline 5.3.2.1. We achieve a resolution of 30-50 nm with no discernible radiation damage and discuss the potential for further improvements. This characterization technique could complement widely used electron microscopy and soft X-ray scattering.

Conjugated block copolymers provide a pathway to achieve thermally stable nanostructured thin films for organic solar cells. We characterized the structural evolution of poly(3-hexylthiophene)-block-poly(diketopyrrolopyrrole-terthiophene) (P3HT-b-DPPT-T) from solution to nanostructured thin films. Aggregation of the DPPT-T block of P3HT-b-DPPT-T was found in solution by small-angle X-ray scattering with the P3HT block remaining well-solvated. The nanostructure in thin films was determined using a combination of wide and small-angle X-ray scattering techniques as a function of processing conditions. The structure in solution controlled the initial nanostructure in spin-cast thin films, allowing subsequent thermal annealing processes to further improve the ordering. In contrast to the results for thin films, nanostructural ordering was not observed in the bulk samples by small-angle X-ray scattering. These results suggest the importance of controlling solvent induced aggregation in forming nanostructured thin films of conjugated block copolymers.