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The effect of quasi-exponentially decreasing film thicknesses of thin poly-para-xylylene (PPX-N) coatings inside narrow tubes or micro scaled gaps is well known and has been discussed by many authors since the late 1970s. However, for technical applications it is often necessary to provide a longitudinal homogeneous film thickness to ensure the constant properties that are required. In a previous work, it was shown, in principle and for the first time, that a temperature gradient along the tube will effectively counteract the longitudinal decreasing film thickness of the PPX-N coating of the interior wall of a capillary. Therefore, this effect is discussed in theory and the provided model is verified by experiments. Our prediction of a required sticking coefficient curve yields experimentally measured homogeneous film thicknesses and shows a good agreement with the given prognosis. Further, it is shown in theory that there is a maximum achievable homogeneous film thickness in the tube in comparison to a blank surface, which can be understood as a coating efficiency for this type of deposition. [ABSTRACT FROM AUTHOR]

Depositing a film via chemical vapor deposition results in superior conformity compared with other deposition techniques, primarily due to the unique chemical interactions between the surface and the reactive compounds. This technique requires a readily accessible surface and so, if the transport of the reactive species is impeded, irrespective of whether this depletion is caused by diffusion or convective flow, a homogeneous layer thickness cannot be achieved. This is often the case when applying films to the interiors of tubes, especially tubes with a dead-end, such that the inevitable loss of film-building components leads to a drop in thickness along the deposition length. The present work examined the deposition of the organic polymer poly-p-xylylene, using a reactor with dimensions that were large compared with the mean free path and tubes in which this factor (the Knudsen number) becomes unity, such that the deposition can be approximately described with the continuum model. A so-called temperature seesaw was employed to mitigate variations in layer thickness by generating an opposing temperature gradient. It was found that, under a vacuum of several tens of mTorr, the polymer could be deposited on the interior wall of a tube with an aspect ratio of at least 100 with an accuracy of ±7.5 %. The true ceiling temperature for the N derivate of this polymer was also determined to be 70 ± 2 °C. [ABSTRACT FROM AUTHOR]

To allow medical application of an artificial bladder made of biocompatible polyurethane, a long-term stable antibacterial coating is required. Alone, the artificial bladder exhibits no defense against microorganisms. Silver coating provides long-term antibacterial protection by the continuous release of silver ions into aqueous solutions. To control and to prolong the rate of silver ion release, the deposited silver film has to be protected by an inert film of biocompatible polyparylene by means of chemical vapor deposition. In this study, an antibacterial artificial bladder surface was developed by the formation of a sandwich structure consisting of silver and a biocompatible polymer (polyparylene) as a diffusion barrier. Specifically, this study analyzed the correlation between polyparylene thickness and silver release to determine optimal concentrations to combat common bacteria in vitro. The release of silver from sandwich structures was investigated in vitro by testing different thicknesses of polyparylene (0, 190, 540, and 1000 nm) as a diffusion barrier. The best result was demonstrated with a thickness of 190 nm of polyparylene, which yielded a silver dispense rate of 650 pg/(cm² ⋅ min ; which would yield bacteriozidal concentrations above 30 µg/1 in the bladder volume. The authors confirmed the antibacterial effect in vitro against common urinary tract infection pathogens, namely, Escherichia coli and Staphylococcus cohnii. Inhibition of bacterial growth could be detected within 8 h. A diffusion assay with spherical silver spots showed concentric zones free of bacterial growth. Our results suggest the possible utility of silver-polyparylene coatings as antibacterial agents. [ABSTRACT FROM AUTHOR]

Polyparylene is a polymer with outstanding properties when compared to other synthetics. Therefore, chemical vapor deposition of polyparylene is making inroads in several technical fields. Even applications demanding tight requirements on coating quality, like gate dielectrics for the semiconductor industry and semipermeable layers for drug eluting implants in medical science, are coming within its purview. In this paper, the impact of film thickness and deposition rate of the polyparylene CVD process on surface parameters like roughness and pinhole density is investigated. Surface roughness and pinhole density were monitored by atomic force microscopy (AFM) measurement. Furthermore, the influence of the pinhole density on tunneling current and breakdown voltage of the deposited layers is also investigated. The results obtained are used to establish an easy method to estimate the pinhole density by electrical measurement rather than the AFM method, which is not only time consuming but also limited to small flat areas. To deposit very thin layers below a thickness of 1 lm, conventional coating techniques for polyparylene have been replaced by a completely new method that features a steep slew rate for the deposition rate. The new coating method is superior to the well-known Gorham method with respect to the temperature dependent deposition rate, which makes the coating of very thin layers impossible. [ABSTRACT FROM AUTHOR]

Polyparylene, a noncritical, nontoxic layer material well suited for long-term applications in the human body, has been deposited by plasma-enhanced chemical vapor deposition of the monomeric species. For that end, a microwave discharge in a pulsed mode has been applied. Important plasma parameters have been evaluated by simultaneous application of Langmuir probe and trace rare gas optical emission spectroscopy. Plasma densities and electron temperature have been found to cover values from an almost Langmuir plasma up to some 1010/cm3 and between 1 and 3.5 eV, respectively. The differences in electron temperature between the two methods clearly show the efficiency of microwave fields to excite the high-energy tail of the electron energy distribution function. Due to diffusion loss, the plasma is spatially inhomogenous which has been taken care of by measuring at four different radial positions and different pressures with the Langmuir probe. This holds true for both ambients: argon and parylene-C. However, the plasma density in parylene is lower by a factor of almost 10, indicating that this molecule and/or its fragments exhibit a strong power for electronic attachment or that the process of ionization must compete with other, parasitic reaction paths. [ABSTRACT FROM AUTHOR]

Ureteral balloon catheters and ureteral stents are implanted in large quantities on a daily basis. They are the suspected cause for about a quarter of all the nosocomial infections, which lead to approx. 20,000 deaths in Germany alone. To fight these infections, catheters should be made antibacterial. A technique for an antibacterial coating of catheters exhibiting an aspect ratio of up to 200 consists of a thin silver layer, which is deposited out of an aqueous solution, which is followed by a second step: chemical vapor deposition (CVD) of an organic polymeric film, which moderates the release rate of silver ions. The main concern of the second step is the longitudinal evenness of the film. For tubes with one opening as balloon catheters, this issue can be solved by applying a descendent temperature gradient from the opening to the end of the catheter. An alternative procedure can be applied to commercially available ureteral stents, which exhibit small drainage openings in their middle. The same CVD as before leads to a longitudinal homogeneity of about ± 10 %—at very low costs. This deposition can be modeled using viscous flow. [ABSTRACT FROM AUTHOR]

Chemical Vapor Deposition (CVD) with its plasma-enhanced variation (PECVD) is a mighty instrument in the toolbox of surface refinement to cover it with a layer with very even thickness. Remarkable the lateral and vertical conformity which is second to none. Originating from the evaporation of elements, this was soon applied to deposit compound layers by simultaneous evaporation of two or three elemental sources and today, CVD is rather applied for vaporous reactants, whereas the evaporation of solid sources has almost completely shifted to epitaxial processes with even lower deposition rates but growth which is adapted to the crystalline substrate. CVD means first breaking of chemical bonds which is followed by an atomic reorientation. As result, a new compound has been generated. Breaking of bonds requires energy, i.e., heat. Therefore, it was a giant step forward to use plasmas for this rate-limiting step. In most cases, the maximum temperature could be significantly reduced, and eventually, also organic compounds moved into the preparative focus. Even molecules with saturated bonds (CH 4 ) were subjected to plasmas—and the result was diamond! In this article, some of these strategies are portrayed. One issue is the variety of reaction paths which can happen in a low-pressure plasma. It can act as a source for deposition and etching which turn out to be two sides of the same medal. Therefore, the view is directed to the reasons for this behavior. The advantages and disadvantages of three of the widest-spread types, namely microwave-driven plasmas and the two types of radio frequency-driven plasmas denoted Capacitively-Coupled Plasmas (CCPs) and Inductively-Coupled Plasmas (ICPs) are described. The view is also directed towards the surface analytics of the deposited layers—a very delicate issue because carbon is the most prominent atom to form multiple bonds and branched polymers which causes multifold reaction paths in almost all cases. Purification of a mixture of volatile compounds is not at all an easy task, but it is impossible for solids. Therefore, the characterization of the film properties is often more orientated towards typical surface properties, e.g., hydrophobicity, or dielectric strength instead of chemical parameters, e.g., certain spectra which characterize the purity (infrared or Raman). Besides diamond and Carbon Nano Tubes, CNTs, one of the polymers which exhibit an almost threadlike character is poly-pxylylene, commercially denoted parylene, which has turned out a film with outstanding properties when compared to other synthetics. Therefore, CVD deposition of parylene is making inroads in several technical fields. Even applications demanding tight requirements on coating quality, like gate dielectrics for semiconductor industry and semi-permeable layers for drug eluting implants in medical science, are coming within its purview. Plasma-enhancement of chemical vapor deposition has opened the window for coatings with remarkable surface qualities. In the case of diamond and CNTs, their purity can be proven by spectroscopic methods. In all the other cases, quantitative measurements of other parameters of bulk or surface parameters, resp., are more appropriate to describe and to evaluate the quality of the coatings. [ABSTRACT FROM AUTHOR]