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Gas-liquid mass transfer in micro-packed bed reactors is characterized with an automated platform integrated with in-line Fourier transform infrared spectroscopy. This setup enables screening of a multidimensional parameter space underlying absorption and with chemical reaction. Volumetric gas-liquid mass transfer coefficients (kLa) are determined for the model reaction of CO2 absorption in a methyl diethanolamine/water solution. Parametric studies are conducted varying gas and liquid superficial velocities, packed bed dimensions and packing particle sizes. The results show that kLa values are in the range of 0.24∼0.64 s−1, which is about one-to-two orders of magnitude larger than those of conventional trickle beds. An empirical correlation predicts kLa in micro-packed bed reactors in good agreement with experimental data. This article is protected by copyright. All rights reserved.

At high thermal flux and temperatures of approximately 500 °C, lignocellulosic biomass transforms to a reactive liquid intermediate before evaporating to condensable bio-oil for downstream upgrading to renewable fuels and chemicals. However, the existence of a fraction of nonvolatile compounds in condensed bio-oil diminishes the product quality and, in the case of inorganic materials, catalyzes undesirable aging reactions within bio-oil. In this study, ablative pyrolysis of crystalline cellulose was evaluated, with and without doped calcium, for the generation of inorganic-transporting aerosols by reactive boiling ejection from liquid intermediate cellulose. Aerosols were characterized by laser diffraction light scattering, inductively coupled plasma spectroscopy, and high-speed photography. Pyrolysis product fractionation revealed that approximately 3 % of the initial feed (both organic and inorganic) was transported to the gas phase as aerosols. Large bubble-to-aerosol size ratios and visualization of significant late-time ejections in the pyrolyzing cellulose suggest the formation of film bubbles in addition to the previously discovered jet formation mechanism.

Utilization of new hierarchical zeolites comprised of small crystallites (

Recent advancements in micro-flow technologies and a drive toward more efficient, greener and safer processes have led to a renaissance in flow-chemistry for pharmaceutical production. In this work, we demonstrate the use of a stabilized Pd nanoparticle-organic-silica catalyst to selectively catalyze the hydrogenation of N-4-nitrophenyl nicotinamide, a functionalized active pharmaceutical ingredient (API) surrogate. Extensive catalyst and reactor characterization is provided to establish an in-depth understanding of the unique multiphase dynamics within the micro-packed bed reactor, including the identification of a large liquid holdup (74-84%), rapid multiphase mass transfer (kma > 1 s-1), and liquid residence time distributions. A kinetic analysis has revealed that the surface catalyzed hydrogenation progresses through a condensation mechanism whereby an azo dimer intermediate is formed and rapidly consumed. Finally, a parametric study was performed at various pressures, temperatures, residence times and flow regimes to achieve quantitative chemoselective conversion of the nitroarene to the corresponding primary amine.

Current research of complex chemical systems, including biomass pyrolysis, petroleum refining, and wastewater remediation requires analysis of large analyte mixtures (>100 compounds). Quantification of each carbon-containing analyte by existing methods (flame ionization detection) requires extensive identification and calibration. In this work, we describe an integrated microreactor system called the Quantitative Carbon Detector (QCD) for use with current gas chromatography techniques for calibration-free quantitation of analyte mixtures. Combined heating, catalytic combustion, methanation and gas co-reactant mixing within a single modular reactor fully converts all analytes to methane (>99.9%) within a thermodynamic operable regime. Residence time distribution of the QCD reveals negligible loss in chromatographic resolution consistent with fine separation of complex mixtures including cellulose pyrolysis products.

Development of microporous materials with hierarchical structures of both micro/mesopores leads to molecular transport at nanometer length scales. For novel microporous materials including three-dimensionally ordered mesoporous imprinted (3DOm-i) zeolites and zeolite nanosheets, particle dimensions are below 35 nm resulting in surface-dominated structures. At the same time, the existence of surface-controlled mass transport including undefined “surface barriers” has been observed to reduce apparent diffusivity of hydrocarbons by orders of magnitude. This paper systematically characterizes cyclohexane transport in silicalite-1 by zero length chromatography (ZLC) to determine apparent diffusivity varying over 3 orders of magnitude in particles ranging from 35 nm to 3 μm. Three proposed mechanisms for surface barriers including surface pore narrowing, surface pore blockage, or surface desorption are evaluated by comparison with particle-size/diffusivity data. It is concluded that transport control in small p...

Fundamental understanding of the mass transport of petrochemical and biomass derived molecules in microporous and mesoporous solid catalysts is important for developing the next generation of heterogeneous catalysts for traditional hydrocarbon processing including biomass pyrolysis and upgrading. Hierarchical zeolites with both micropores and mesopores exhibit enhanced mass transport and unique catalytic performance in reactions involving large molecules. However, quantitative description of mass transport in such materials remains elusive, owing to the complicated structure of hierarchical pores and difficulty in the synthesis of the materials with controllable structures. In this work, zero length column chromatography (ZLC) was used to study temperature-dependent diffusion of cyclohexane in silicalite-1, self-pillared pentasil (SPP) zeolite, and three-dimensionally ordered mesoporous imprinted (3DOm-i) silicalite-1. The samples were synthesized with controllable characteristic diffusion lengths from micrometer scale (ca. 20 μm) to nanometer scale (ca. 2 nm), allowing systematic study of the effect of mesoporosity on the mass transport behavior of hierarchical zeolites. The results show that the introduction of mesoporosity can indeed significantly facilitate the mass transport of cyclohexane in hierarchical silicalite-1 by reducing diffusional time constants, indicating rapid overall adsorption and desorption. However, when the length scale of the material approaches several nanometers, the contribution from the surface resistance, or "surface barrier", to overall mass transfer becomes dominant.

The development of biofuels produced from biomass-derived pyrolysis oils (bio-oil) requires a deeper understanding of the bio-oil vaporization required for catalytic hydrodeoxygenation, reforming and combustion processes. Through the use of high-speed photography, bio-oil droplets on a 500 °C alumina disk in nitrogen gas were observed to undergo violent microexplosions capable of rapidly dispersing the fuel. High speed photography of the entire droplet lifetime was used to determine explosion times, frequency and evaporation rates of the bio-oil samples that have been preprocessed by filtering or addition of methanol. Filtration of the oil prior to evaporation significantly reduced the fraction of droplets that explode from 50% to below 5%. Addition of methanol to bio-oil led to uniform vaporization while also increasing the fraction of droplets that exploded. Experiments support the necessity of dissolvable solids for the formation of a volatile core and heavy shell which ruptures and rapidly expands to ...

The condition of heat transfer to lignocellulosic biomass particles during thermal processing at high temperature (>400 °C) dramatically alters the yield and quality of renewable energy and fuels. In this work, crystalline cellulose particles were discovered to lift off heated surfaces by high speed photography similar to the Leidenfrost effect in hot, volatile liquids. Order of magnitude variation in heat transfer rates and cellulose particle lifetimes was observed as intermediate liquid cellulose droplets transitioned from low temperature wetting (500–600 °C) to fully de-wetted, skittering droplets on polished surfaces (>700 °C). Introduction of macroporosity to the heated surface was shown to completely inhibit the cellulose Leidenfrost effect, providing a tunable design parameter to control particle heat transfer rates in industrial biomass reactors.

The generation of primary aerosols from biomass hinders the production of biofuels by pyrolysis, intensifies the environmental impact of forest fires, and exacerbates the health implications associated with cigarette smoking. High speed photography is utilized to elucidate the ejection mechanism of aerosol particles from thermally decomposing cellulose at the timescale of milliseconds. Fluid modeling, based on first principles, and experimental measurement of the ejection phenomenon supports the proposed mechanism of interfacial gas bubble collapse forming a liquid jet which subsequently fragments to form ejected aerosol particles capable of transporting nonvolatile chemicals. Identification of the bubble-collapse/ejection mechanism of intermediate cellulose confirms the transportation of nonvolatile material to the gas phase and provides fundamental understanding for predicting the rate of aerosol generation.