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It is known that the strength properties of wood-based paper materials can be enhanced via hot-pressing techniques. Today, there is a desire not only for a change from fossil-based packaging materials to new sustainable bio-based materials, but also for more effective and eco-friendly solutions for improving the dry and wet strength of paper and board. Against this background, hot pressing of paper made from high yield pulp (HYP), rich in lignin, becomes highly interesting. This study investigated the influence of pressing temperature and native lignin content on the properties of paper produced by means of hot pressing. Kraft pulps of varied lignin content (kappa numbers: 25, 50, 80) were produced at pilot scale from the same batch by varying the cooking time. We then studied the effect of lignin content by evaluating the physical properties of Rapid Köthen sheets after hot pressing in the temperature range of 20°C–200°C with a constant nip pressure of 7 MPa. The pilot-scale cooked pulps were compared with reference samples of mill-produced northern bleached soft-wood kraft (NBSK) pulp and mill-produced chemithermomechanical pulp (CTMP). Generally, the results demonstrated that lignin content had a significant effect on both dry and wet tensile index. All of the pilot cooked pulps with increased lignin content had a higher tensile index than the reference NBSK pulp. To obtain high tensile index, both dry and wet, the pressing temperature should be set high, preferably at least 200°C; that is, well above the glass transition temperature (Tg) for lignin. Moreover, the lignin content should preferably also be high. All kraft pulps investigated in this study showed a linear relationship between wet strength and lignin content.

The hypothesis is that it should be possible to modify papermaking conditions in line with the softening properties of high yield pulp fibres and achieve similar strength properties to conventional chemical pulp based paper. We therefore investigated the rheological and physical properties of high yield pulp based papers during hot-pressing. Our results confirm that increased temperature combined with sufficient pressure enables permanent densification by softening of lignin, producing very high tensile strength. This treatment also significantly improved the wet tensile strength in comparison to bleached kraft pulp without using wet strength agents. The high yield pulps used here were spruce based thermomechanical pulp, chemi-thermomechanical pulp, and high temperature chemi-thermomechanical pulp, and birch-aspen based neutral sulphite semi chemical pulp, with spruce-pine based bleached kraft pulp as reference. Rapid Köhten sheets of 150 g / m 2 150\hspace{0.1667em}\text{g}/{\text{m}^{2}} and 50 % dryness were hot-pressed in a cylinder-press at 20–200 °C, 7 MPa, and 1 m/min. The mechanical properties showed great improvements in these high yield pulp papers, with tensile index increased to 75 kNm/kg and compression strength index to 45 kNm/kg; levels close to and better than bleached kraft. Wet strength increased to 16 Nm/g compared to 5 Nm/g for bleached kraft.

The main objective of the current study was to demonstrate that it is possible to enhance strength properties of sheets from spruce HT-CTMP and CTMP furnishes up to the same level as is common on sheets from softwood kraft pulps by changing conditions in papermaking. To achieve that, sheets of spruce HT-CTMP and CTMP were consolidated at densities close to that of the reference bleach kraft pulp by pressing at press nip temperatures well above the tack and softening temperatures of lignin. On sheets from spruce CTMP (CSF 420 ml), where the fibers were surface treated with cationic starch, it was possible to reach tensile index at the same level as on sheets from the untreated reference kraft pulp. The compression strength (SCT) of CTMP and HT-CTMP sheets, which were achieved at the highest press nip temperature (200 °C) in the study, was equal to or higher than that of the reference kraft pulp sheets. The results show that there is a great yet unexploited potential in papermaking from spruce HT-CTMP and CTMP furnishes, which could be utilized in manufacturing of products where very high requirements upon strength is demanded.

This study was carried out on sheets from spruce CTMP fibers, which are surface treated with a mix of cationic starch and CMC and blended with 20% bleach softwood chemical pulp fibers before handsh ...

A description is given regarding methods used to manufacture strong and bulky sheets from furnishes based on a broad range of surface modified CTMP qualities. Starch and CMC are adsorbed on the fibre surfaces using a multilayer or a MIX concept. It is shown that both the in-plane and out-of-plane strength for the CTMP based sheets after such surface treatment can be more than doubled at a maintained density. This can be utilized to improve bending stiffness or to reduce the basis weight in multi-ply paperboards.

The construction of alternating multilayers of cationic potato starch and anionic carboxymethylcellulose (CMC) was investigated in two parts. In the first part, stagnation point adsorption reflectometry (SPAR) showed that the chosen chemicals formed polyelectrolyte multilayers (PEM) upon adsorption to the silicon oxide surface. This was in accordance with earlier work. The chosen polyelectrolytes adsorbed to similar extents on the silicon oxide surface and recharged the surface enough to allow for adsorption of a consecutive layer. In the second part, the multilayer concept was tested on 80/20, 20/80% of total in mixture of mixed spruce CTMP and bleached chemical pulp in order to enhance the sheet strength properties of a typical packaging board furnish.. The multilayers yielded a significant improvement in Scott Bond values and tensile index and a marginal improvement in tensile stiffness index. The Scott Bond values were improved more than 150% for papers prepared from a furnish consisting of 80% spruce CTMP and 20% chemical pulp. Polyelectrolyte multilayers treatment also led to a slight densification of the sheets, but the polyelectrolyte multilayers treatment resulted in a more favourable density/strength relationship than that achieved with a change in the amount of chemical pulp.

Polyelectrolyte multilayers (PEM) consisting of cationic starch and anionic carboxymethylcellulose (CMC) have been applied to different pulp fibres in order to enhance the out-of-plane sheet strength properties of a typical packaging board furnish. An unbleached softwood chemical pulp was treated with multilayers consisting of two layers of cationic starch and one layer of CMC, and then mixed with different mechanical and chemimechanical pulps. Hand sheets were prepared with the aid of the Rapid Köthen sheet former from stocks consisting of 20% treated chemical pulp and 80% mechanical or chemimechanical pulp, which was either PGW from spruce, HT-CTMP from spruce or birch, or a standard spruce CTMP. Multilayer treatment significantly improved Scott Bond values and in some cases improved the tensile index, with the achieved effects being significantly larger than the effects of applying starch alone. Positive effects were obtained by treating only 20% of the furnish, showing a very high efficiency of the adsorbed multilayers. Compared to earlier work, one important finding was that the PEM treatment should preferably be applied only to the chemical pulp and not on the entire stock. It was possible to increase the out-of-plane strength properties, measured as Scott Bond values, with just a very small increase in density of the sheets. Multilayer treatment of the chemical pulp improved the joint strength between the fibres while maintaining the high bulk of the sheets prepared from the stiff mechanical and chemimechanical fibres.

Polyelectrolyte multilayers of cationic and anionic starch have been used to enhance the strength properties of paper. All starches used in this investigation had a degree of substitution around 0.065. Optical reflectometry showed that a combination of cationic and anionic starch could form polyelectrolyte multilayers onto silicon oxide surfaces. The same combination of starches was then applied to unbeaten, bleached softwood kraft fibres to form three layers, i.e. a cationic/anionic/cationic starch combination. The results showed a significant increase in the paper strength properties in terms of tensile index, strain at break, and Scott Bond. The adsorbed amount of starch in the sheets, determined using an enzymatic method, was found to increase with each successive starch treatment. The increased paper strength was not only due to the increase in adsorbed amount of starch; rather, the chemical composition of the starch was also important. Cationic starch with high amylose content had a more positive effect on the paper strength properties. Furthermore, it was observed that anionic starch, despite being adsorbed in large amounts, did not contribute to the increase in tensile strength or strain at break to the same extent as did cationic starch. However, the out-of-plane properties, measured as Scott Bond properties, increased with the adsorbed amount, regardless of the chemical composition of the starch used in the outermost layer.