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This study presents a facile approach to produce hydrophobic ceramic hollow fiber membranes (CHFMs) for membrane distillation (MD) desalination using the polymethylhydrosiloxane/tetraethylorthosilicate (PMHS/TEOS) hybrid material. The CHFM was modified via dip-coating with PMHS/TEOS hybrid solution followed by post-coating spinning to facilitate the formation of pores on the coating layer. The effects of ethanol and PMHS concentrations on the coating layer structure and hydrophobicity of the membranes were studied. CHFMs acquired hydrophobic properties after surface modification with the water contact angle values in the range of 108.2° to 124.1°. These membranes showed outstanding direct contact MD (DCMD) desalination performance with salt rejections of >99.98%. A flux of 6.7 L/m2h was achieved by the surface-modified CHFM when treating feed solution with a salinity of 35,000 ppm.

High wetting resistance and high permeate flux are crucial for membrane distillation (MD) to achieve a high performance. To achieve both of these qualities, this work focused on the fabrication of co-extruded dual-layer hollow fibre polyvinylidene fluoride nanocomposite membranes with hydrophobicity gradients. The nanocomposite membranes were incorporated with hydrophobised carbon-based nanoparticles, i.e. multi-walled carbon nanotube (MWCNT) and graphene nanoplatelet (GNP). The effect of different concentrations of nanoparticles (0, 1 and 2 wt%) on the properties and MD performance of the membranes were investigated. The outer layers of the nanocomposites membranes were more hydrophobic than the neat membrane, and the membrane containing 2 wt% of hydrophobised GNP exhibited the highest contact angle of 111.1°. All the inner layers of the membranes were found to be hydrophilic with contact angle of about 60°, thus proving that hydrophobicity gradients were achieved in the membranes. All the membranes had pore sizes and porosities around 0.1 μm and 21.8–42.9% respectively, which are suitable to be used in MD. The surface roughness and wetting resistance of all the nanocomposite membranes, especially the ones with GNP, were higher than the neat membrane and the values increased with increasing concentration of nanoparticles. These membrane characteristics had effects on the direct contact MD (DCMD) performance where all the nanocomposite membranes showed better flux than the neat membrane. The membrane incorporated with 2 wt% of hydrophobised GNP achieved the highest flux of 8.27 kg/(m2h). All the membranes achieved salt rejections of more than 99.9%.

A complete set of triple-layer (anode/electrolyte/cathode) hollow fiber for high temperature micro-tubular solid oxide fuel cell (MT-SOFC) consisting of nickel oxide (NiO) – yttria-stabilized zirconia (YSZ)/YSZ/lanthanum strontium manganite (LSM) – YSZ has been successfully fabricated in this study. A simplified fabrication technique of phase inversion-based co-extrusion/co-sintering has yielded a perfectly bounded sandwich structure with free-delamination and defect layers. The effect of co-sintering temperatures (1300 °C–1450 °C) on the morphologies, elemental distributions, electrolyte gas-tightness, mechanical strength, electrochemical performance and the impedance spectra test are well-inspected. The increase of co-sintering temperature has significant effects on the anode finger-like micro-channels shrinkage where the voids become very sharp-thin structure; and developing a thin gas-tight electrolyte layer. Whereas, rapid co-sintering rate (10 °C min−1) and large particle size of 3–5 μm (micron) of YSZ has hindered the formation of fully dense cathode layer resulting from higher co-sintering temperature. Correspondingly, with only 0.1116 Ωcm2 value of area-specific resistance (ASR), a maximum power density has increased from 0.34 W cm−2 to 0.75 W cm−2 with 1.05 V OCV at 700 °C when the co-sintering temperature ranging from 1400 °C to 1450 °C; which comparable with single-layer counterpart.