Search

• Thermo-cracking of post-consumer plastic waste in industrial-scale DFB was performed. • Correlations between cracking products and feedstock's composition were studied. • Convex optimization with SCS solver was used to estimate polymeric composition. • High polyolefin content in feedstock leads to high yields of valuable monomers. • Olefin monomer production correlated positively to the aliphatic carbon in feedstock. Thermal conversion can transform the carbon-based waste into valuable chemicals to be further used in the petrochemical industry for a polymeric carbon circular economy. This work's aim was to identify chemical correlations between the thermal-cracking products and the feedstock polymer composition when using highly blended waste streams. The challenges addressed were to: (i) access a pool of experimental data on the monomer recovery potential of real-life, highly blended waste streams; (ii) estimate the polymer constituents of the mixed waste streams; and (iii) formulate a generic and systematic method to identify correlations between feedstock constituents and cracking products. Different post-consumer waste streams were investigated, including cardboard, automotive shredder residues, cable stripping waste, and textile waste. The cracking experiments were performed in a 2–4MW th industrial-scale Dual Fluidized Bed system at 800 °C using steam as fluidization agent. The polymeric constituents of the feedstocks were estimated using a numerical convex optimization method. To identify correlations between the feedstocks and products, a carbon bond-based classification was introduced. The experimental monomer yield ranged from 0.08 kg/kgf to 0.3 kg/kgf (f = feedstock) for the evaluated materials, corresponding to a carbon feedstock conversion rate between 14 % and 44 %. High yields of valuable monomers were obtained for the materials with the highest polyolefin content. The olefin monomer production correlated positively to the amount of aliphatic carbon in the original material and negatively to the carbon contents of the aromatic rings. From the trends observed, it was concluded that a framework based on carbon bond types is a promising approach to identify such correlations, which could serve as predictive tools for monomer recovery based on material's composition and overall process conditions. [ABSTRACT FROM AUTHOR]

• The thermochemical recycling of tall oil pitch residue was assessed as an alternative treatment , currently it is used as fuel in the pulp industry. • TFluidized bed steam crackingat 775–825 °Cproduces valuable chemicals(ethylene, propylene and benzene) leading towards a circular economy. • Energy balances show that ttall oil pitch steam cracking can be self-sustained in a dual fluidized bed if the non-valuable products are combusted. Crude tall oil is a by-product obtained from the manufacture of chemical wood pulp. The residue obtained after the distillation of this product is known as tall oil pitch (TOP). This complex fraction is a highly viscous liquid that consists mainly of free fatty acids, fatty acids derivatives, rosin acids and additives. Given its complex composition, it is commonly used as fuel for heat production. In this work, steam cracking is proposed as an alternative treatment for this residue. Steam cracking can convert TOP into a valuable product gas that can be used in different applications including the production of green chemicals, moving towards a carbon circular economy. The experimental tests were performed in the Chalmers pilot scale Dual Fluidized Bed, consisting of a steam cracker and a combustor. For these experiments, the thermochemical decomposition of 150–175 kg/h TOP was performed at the steam cracker at two different temperatures (775 and 825 °C) to evaluate the influence of this parameter on the obtained products. Wood pellets were also tested as reference material for the highest temperature. The distribution of the obtained products was analysed. Results show that TOP can be regarded as a by-product instead of a residue and used as feedstock for the recovery of chemical building blocks and syngas via thermochemical recycling. Between 40 and 50 % of the carbon present in the fuel is kept in the permanent gases, while about 20 % is in aromatic hydrocarbons. Compared to biomass, the aromatics yield obtained for TOP is much higher (190 g/kg for TOP and 13 g/kg for biomass). Among the species found, benzene, toluene and xylene, represent between 62 and 72 % of the total measured aromatics. Regarding the gas fraction, the production of valuable light hydrocarbons (such as ethylene and propylene) is more pronounced in the TOP residue than in the biomass. In addition, an energy balance over the system was estimated and showed that TOP thermochemical recycling can be self-sustained in a Dual Fluidized Bed if the non-valuable products are combusted. The results obtained in this work indicate that this TOP could be an appealing option to consider as a source of biorefinery revenue leading to the circular use of waste. [ABSTRACT FROM AUTHOR]

Circular economy approaches are commonly depicted by two cycles, where the biological cycle is associated with regeneration in the biosphere and the technical cycle with reuse, refurbishment, and recycling to maintain value and maximize material recovery. This work, instead, presents an alternative vision to the management of carbon-based materials that integrates the two cycles and enables the phasing-out of fossil carbon from the material system. The aim is to investigate the benefits and global potential of a co-recycling system, as an alternative to conventional recycling systems that separate biomass-based materials (e.g., wood, paper) from fossil-based materials (e.g., plastics). Thermochemical recycling technologies enable the conversion of carbon-based waste materials into high-quality synthetic products, promoting circularity and avoiding carbon losses such as carbon emissions and waste accumulation in landfills and nature. Here, the construction and analysis of co-recycling scenarios show how the deployment of thermochemical recycling technologies can decouple the material system from fossil resource extraction. Furthermore, energy use is reduced if pyrolysis and/or gasification are included in the portfolio of recycling technologies. In a decarbonized energy system, deployment of co-recycling can lead to near-zero carbon emissions, while in more carbon-intensive energy systems the choice of thermochemical recycling route is key to limiting carbon emissions. [Display omitted] [ABSTRACT FROM AUTHOR]