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Membrane-based separation technologies are attractive to remediating unconventional water sources, including brackish, industrial, and municipal wastewater, due to their versatility and relatively high energy efficiency. However, membrane fouling by dissolved or suspended organic substances remains a primary challenge which can result in an irreversible decline of the permeate flux. To overcome this, membranes have been incorporated with photocatalytic materials that can degrade these organic substances deposited on the surface upon light illumination. While such photocatalytic membranes have demonstrated that they can recover their inherent permeability, less information is known about the effect of photocatalysis on the kinetics of the permeate flux. In this work, a photocatalytic mesh that can selectively permeate water while repelling oil was fabricated by coating a mixture of nitrogen-doped TiO2 (N-TiO2) and perfluorosilane-grafted SiO2 (F-SiO2) nanoparticles on a stainless steel mesh. Utilizing the photocatalytic mesh, the time-dependent evolution of the water-rich permeate flux as a result of photocatalytic degradation of the oil was studied under the visible light illumination. A mathematical model was developed that can relate the photocatalytic degradation of the organic substances deposited on a mesh surface to the evolution of the permeate flux. This model was established by integrating the Langmuir–Hinshelwood kinetics for photocatalysis and the Cassie–Baxter wettability analysis on a chemically heterogeneous mesh surface into a permeate flux relation. Consequently, the time-dependent water-rich permeate flux values are compared with those predicted by using the model. It is found that the model can predict the evolution of the water-rich permeate flux with a goodness of fit of 0.92.

Separating oil-water mixtures is critical in a variety of practical applications, including the treatment of industrial wastewater, oil spill cleanups, as well as the purification of petroleum products. Among various methodologies that have been utilized, membranes are the most attractive technology for separating oil-water emulsions. In recent years, selective wettability membranes have attracted particular attention for oil-water separations. The membrane surfaces with hydrophilic and in-air oleophobic wettability have demonstrated enhanced effectiveness for oil-water separations in comparison with underwater oleophobic membranes. However, developing a hydrophilic and in-air oleophobic surface for a membrane is not a trivial task. The coating delamination process is a critical challenge when applying these membranes for separations. Inspired by the above, in this study we utilize poly(ethylene glycol)diacrylate (PEGDA) and 1H,1H,2H,2H-heptadecafluorodecyl acrylate (F-acrylate) to fabricate a hydrophilic and in-air oleophobic coating on a filter. We utilize methacryloxypropyl trimethoxysilane (MEMO) as an adhesion promoter to enhance the adhesion of the coating to the filter. The filter demonstrates robust oil repellency preventing oil adhesion and oil fouling. Utilizing the filter, gravity-driven and continuous separations of surfactant-stabilized oil-water emulsions are demonstrated. Finally, we demonstrate that the filter can be reused multiple times upon rinsing for further oil-water separations.

Membrane-based separation technologies are the cornerstone of remediating unconventional water sources, including brackish and industrial or municipal wastewater, as they are relatively energy-efficient and versatile. However, membrane fouling by dissolved and suspended substances in the feed stream remains a primary challenge that currently prevents these membranes from being used in real practices. Thus, we directly address this challenge by applying a superhydrophilic and oleophobic coating to a commercial membrane surface which can be utilized to separate and desalinate an oil and saline water mixture, in addition to photocatalytically degrading the organic substances. We fabricated the photocatalytic membrane by coating a commercial membrane with an ultraviolet (UV) light-curable adhesive. Then, we sprayed it with a mixture of photocatalytic nitrogen-doped titania (N-TiO2) and perfluoro silane-grafted silica (F-SiO2) nanoparticles. The membrane was placed under a UV light, which resulted in a chemically heterogeneous surface with intercalating high and low surface energy regions (i.e., N-TiO2 and F-SiO2, respectively) that were securely bound to the commercial membrane surface. We demonstrated that the coated membrane could be utilized for continuous separation and desalination of an oil–saline water mixture and for simultaneous photocatalytic degradation of the organic substances adsorbed on the membrane surface upon visible light irradiation.