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A direct methanol fuel cell (DMFC) is one prominent alternative energy technology. However, there are many problems that prevent the commercialization of DMFC, such as methanol crossover, low power density, and degradation of the membrane. To resolve these issues, functionalized graphene oxide (GO) and calcium hydroxy phosphate (CHP) were incorporated into the Nafion membrane to make a composite membrane. The content of the CHP was varied to determine and further investigation involved spraying the same amount of CHP onto the Nafion membrane to compare with the composite membrane. The fillers were characterized using Fourier-transform infrared spectroscopy and X-ray Powder Diffraction. The ex-situ tests investigated water uptake, solubility, and chemical degradation, while the in-situ tests investigated electrochemical impedance (EIS), methanol permeability, fuel cell performance, and durability. Adding both 1 wt% of CHP and 0.05 wt% functionalized GO into the Nafion membrane, resulting in a 1.86-fold higher durability than that of recast Nafion. In addition, the maximum power density of the composite membrane was 1.34-fold higher (75.41 mW/cm2) than that of the recast Nafion (56.11 mW/cm2) at 1 M methanol and 70 °C. At 2 M methanol and 70 °C, the maximum power density of the composite membrane increased to 80.19 mW/cm2 but then decreased to 46.00 mW/cm2 when the methanol feed increased to 4 M, due to the large amount of methanol crossover. • 1 wt% CHP functionalized 0.05 wt% GO/Nafion was used for DMFC. • The composite membrane was 1.86-fold higher durability than that of recast Nafion. • Power density was 1.34-fold higher than that of Nafion at 1 M methanol and 70 °C. • At 2 M methanol and 70 °C was the optimum condition for DMFC. [ABSTRACT FROM AUTHOR]

Abstract: A series of composite membranes based on zeolite A and Nafion 117 have been fabricated for direct methanol fuel cells. The external surface of zeolite A has been modified to enhance the interface bonding between inorganic zeolite crystals and Nafion ionomer. The modified zeolite samples have been characterised using a combination of thermal analysis and spectroscopic techniques. Methanol permeability of Nafion 117 could be reduced by as much as 86% by incorporating functionalised zeolite NaA crystals into the membrane. The effect of different functionalisation level is discussed. [Copyright &y& Elsevier]

In this work, composite membranes for a direct methanol fuel cell (DMFC) were prepared using a spraying method to improve cell performance especially at a high methanol concentration. Nafion polymer and mordenite as a filler were used for the composite membrane preparation using a spraying method and a conventional solution casting method and the membranes from the two methods were compared. SEM images showed that a more homogeneous composite membrane could be obtained using the spraying method. The effect of mordenite content was also studied. The membranes were consequently characterized and tested in DMFC operation. The results were compared to those prepared using the solution casting method at 30, 50, and 70 °C with methanol concentrations of 2, 4, and 8 M. It was found that the membrane with 5 wt.% mordenite from the spraying method showed a vast improvement in DMFC performance. When the cell was operated at 70 °C, the maximum power density of 5 wt.% mordenite from the spraying method was higher than that of commercial membrane and 5 wt.% from the solution casting method. Power densities from the 5 wt.% sprayed membrane were higher by around 29%, 40%, and 60% at 2, 4, and 8 M methanol concentration, respectively. [ABSTRACT FROM AUTHOR]

The aim of this work was to improve proton exchange membranes (PEMs) used in direct methanol fuel cells (DMFCs). A membrane with a high proton conductivity and low methanol permeability was required. Zeolite filler in Nafion (NF matrix) composite membranes were prepared using two types of zeolite, mordenite (MOR) and analcime (ANA). Spray method was used to prepare the composite membranes, and properties of the membranes were investigated: mechanical properties, solubility, water and methanol uptake, ion-exchange capacity (IEC), proton conductivity, methanol permeability, and DMFC performance. It was found that MOR filler showed higher performance than ANA. The MOR/Nafion composite membrane gave better properties than ANA/Nafion composite membrane, including a higher proton conductivity and a methanol permeability that was 2–3 times lower. The highest DMFC performance (10.75 mW cm −2 ) was obtained at 70 °C and with 2 M methanol, with a value 1.5 times higher than that of ANA/Nafion composite membrane and two times higher than that of commercial Nafion 117 (NF 117). [ABSTRACT FROM AUTHOR]

Abstract: Composite polymer proton exchange membranes (PEM) were prepared by solution recasting. The composite membranes formed are based on Nafion incorporating a silane functionalized zeolite, mordenite, as an additive. The composite membranes were placed within a single cell DMFC and compared to an MEA featuring a standard Nafion 125μm membrane. The impact of mordenite particle size, the choice of the silane functionalizing agent and the membrane preparation procedure are investigated. A composite ion exchange membrane which featured Nafion and a ground mordenite which was functionalized using glycidoxypropyltrimethoxysilane achieved a power density that outperformed a standard Nafion MEA under all conditions. [Copyright &y& Elsevier]