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Abstract: Silicon is widely used in photovoltaic devices. This application requires strict control of the structure and impurity levels. Silicon must, therefore, be solidified using processes that give a minimum of impurity contamination and microstructural defects, as well as a planar solidification front to avoid microsegregation. Czochralski growth, and to some extent float zone crystallization, are processes used to obtain defect-free single crystals for advanced solar cell wafers, whereas the Bridgman process can be used for production of multicrystalline silicon for standard solar cells. Direct solar cell wafer solidification processes have also been developed and reached limited commercial use. The paper will review these silicon crystallization processes and discuss recent developments and trends. [Copyright &y& Elsevier]

Four industrial-scale n-type Czochralski silicon crystals were grown with different impurity contents, i.e. metallics, phosphorus and oxygen. Horizontal slices were obtained from the top and middle of the crystals and were characterized in terms of lifetime and both defect and impurity distribution. The slabs characterization was performed both under as-grown conditions and after 2-step oxidation. Solar cells were fabricated from neighboring wafers with n-PASHA process and the overall efficiency determined. The crystal grown under low oxygen incorporation conditions has shown higher average as-grown lifetimes compared to the other crystals. The addition of lower phosphorus concentration to the melt resulted in an improvement of the lifetime of the crystal while the use of low grade feedstock has mainly affected the quality at the middle of the corresponding crystal. However, the major difference between top and middle heights was still the interstitial oxygen concentration for all crystals under investigation. The distribution of the interstitial oxygen concentration has not shown significant fluctuations through the samples radial direction. In addition, significant void fluctuations were found through the slabs radial direction, and demonstrate possible variations in the vacancy incorporation at the solidification interface during crystal growth. After heat treatment, large fluctuations of the lifetime were found through the samples radial direction, and are mainly associated to the local fluctuations of the oxygen precipitate density. However, these variations were suppressed in the crystal of lower oxygen incorporation. Solar cells performance degradation was mainly correlated with oxygen precipitation during their fabrication. It was also demonstrated that their efficiency is largely affected by the formation of detrimental striations of high periodicity. Their formation was thus associated to fluctuations of the vacancy concentration due to transient growth and their interaction with oxygen during crystal cooling. These oxygen nuclei may grow during solar cells processing and become even more detrimental to their performance. [ABSTRACT FROM AUTHOR]

Industrial scale n-type monocrystalline silicon ingots with different crown shape and shouldering area have been grown and characterized in terms of minority carrier lifetime, resistivity and concentration and distribution of interstitial oxygen (O i ), voids and thermal donors (TD). The properties have been correlated with the process parameters. The results indicate that there is a relationship between the top ingot shape and the corresponding minority carrier lifetime quality of the first part of the ingot body. Oxygen incorporation is directly correlated to the time that the melt free surface is in contact with the purged gas atmosphere as well as the temperature of the melt. The relative P-band position is dependent on the process parameters at the early part of the ingot and the corresponding oxide particles could be included on the first wafers obtained from the ingot. The results also show that the early body quality is not always improved after TD annealing. This suggests that not all types and sizes of TD are dissolved during standard annealing processes. Other types of oxygen-related defects are most likely present and contribute to the lowered minority carrier lifetime found at this region. Both higher oxygen and vacancy concentration contribute to the formation of these defects. [ABSTRACT FROM AUTHOR]