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In this study, polyurethane thermoplastic elastomers (TPU) were synthesized using isophorone diisocyanate (IPDI), 1,4-butanediol (BDO), and 1,6-hexanediol (HDO) as the chain extenders, and polycaprolactone diol (PCL-diol) with three different molecular weights (2000, 4000, and 10,000 g/mol) as polyols. Fourier transform infrared (FTIR) spectroscopy, X-ray diffraction (XRD) patterns, and differential scanning calorimetry (DSC) were conducted to analyze the chemical microstructure and phase morphology of the prepared samples. The results showed that the change in the chain extender's type (BDO and HDO) leads to a decrease in the hydrogen bonding index (HBI). Increasing the molecular weight of PCL-diol in BDO-based TPUs has led to an increase in their crystallinity, Young's modulus, melting temperature, tensile strength, and a decrease in glass transition temperature and elongation at break. Moreover, the increase in the molecular weight of PCL-diol in HDO-based TPUs demonstrated an increase in the crystallinity and elongation at break and tensile strength up to the molecular weight 4000 in PCL-diol, after that, there was a decrease in those properties due to the increase of the soft segments content and change in the chain extender type. Permeability on TPU membranes was performed for N2 and CO2 at three different pressures 3, 6, and 9 atm at room temperature. An increase in pressure led to an increase in membrane permeability due to the increase in gas solubility in TPU based on Henry's law. The permeability of CO2 is higher than N2 due to the proper interactions of CO2 gas with the polar carbonyl groups of polyurethane. It is observed that the permeability increases in BDO-based samples with an increase in the molecular weight of PCL-diol, while the increase in permeability of HDO-based TPU is up to PCL-diol molecular weight 4000 and after that is decreased. The selectivity of CO2 has decreased with increasing pressure due to the higher rate of dissolution of N2 at higher pressures. [ABSTRACT FROM AUTHOR]

This research investigated the synthesis of thermoplastic polyurethane (TPU) with a hard segment content (HSC) of 30% weight. The chain extender, the polyols, and the diisocyanate utilized 1,4-butanediol (BDO), and the polycaprolactone diol (PCL-diol) with molecular weights of 2000, 4000, and 10,000 and isophorone diisocyanate (IPDI), respectively. Differential scanning calorimetry (DSC), Fourier-transform infrared spectroscopy (FTIR), hydrogen nuclear magnetic resonance (1H-NMR), and X-ray diffraction (XRD) were used to examine the chemical microstructure and physical properties of PCL diol and thermoplastic polyurethanes (TPUs). The molecular weight of the PCL diol as soft segments affected the crystallinity and glass transition temperature (Tg) of TPUs. An increase in PCL diol molecular weight resulted in a reduction in elongation at failure and an increase in ultimate tensile strength. This study was conducted to investigate the permeability and the permselectivity of CO2 and N2 gases over pressure ranges (3 to 9 atm). It was determined that the gas permeability of each sample increased in response to an increase in the pressure of the supplying gas. An elevation in the molecular weight of PCL-diols in TPU samples resulted in a reduction in selectivity and an increase in CO2 and N2 gas permeability. Although IPDI is a non-aromatic cyclic diisocyanate with a significant impact on thermoplastic polyurethane phase morphology, the goal of this paper is to create a change in the molecular weight of PCL-diol and investigate the effect of molecular weight on the resulting morphology as well. [ABSTRACT FROM AUTHOR]