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Double-sided permanent magnet linear synchronous machine with 120° phase belt toroidal windings (120°-TWDSPMLSM) suffers from large detent force due to the end effect and slot effect. Many existing methods can reduce the detent force of the 120°-TWDSPMLSM effectively. But they also minimize the back electromotive force (back-EMF) and thrust simultaneously. To alleviate this problem, this paper adopts a method of combining slot-shift structure with rearranging the 120° phase belt toroidal windings (120°-TW) to suppress the detent force and improve the back-EMF and thrust of the 120°-TWDSPMLSM simultaneously. First, the slots on the two sides of the primary part are stagger by an optimal distance to reduce the detent force. The models of the detent force, including the end force and cogging force, is established theoretically, and then verified by finite-element analysis (FA). Then, the 120°-TW are rearranged to improve the back-EMF and average thrust. And the electromagnetic characteristics of the 120°-TWDSPMLSM under different shifted distances are analyzed and compared in detail. Finally, the result shows that the detent force of optimized machine is 70.19% lower than that of the original machine, and the thrust fluctuation reduces 19.21%. Besides, the back-EMF of optimized machine is 6.84% lower than that of the original machine, but 31.86 higher than the machine with shifting slots and without rearranging the 120°-TW. Therefore, the optimal method in this paper is available in the detent force reduction and thrust improvement of the 120°-DSPMLSM.

The longitudinal end effect of the double-sided permanent magnet linear synchronous motor (DS-PMLSM) causes a large end force. To overcome this drawback, this paper proposes a novel DS-PMLSM structure, in which the upper or lower primary component is shifted by a certain distance. First, the end-force model of the DS-PMLSM is established, based on which, the influences of the staggered structure on the fundamental and higher order end-force components are analyzed. Following this, the DS-PMLSMs with different slot–pole combinations are divided into four categories, and the design principles of possible winding arrangements are discussed. Furthermore, the staggered structures are applied to four slot–pole combinations, namely 21-, 15-, 20-, and 16-pole/18-slot. The back electromotive forces, detent forces, thrusts, and normal forces of the four combinations are analyzed and compared through the finite-element method. The electromagnetic and output characteristics of the novel DS-PMLSM are also compared with the traditional DS-PMLSM prototype to verify the effect of the proposed structure on suppressing the end force. [ABSTRACT FROM AUTHOR]

Phase-shift or pole-shift method can reduce the detent force of the double-sided permanent magnet linear synchronous motor (DS-PMLSM) dramatically. However, this method causes a decrease in thrust and an increase in normal force simultaneously. To overcome this drawback, a novel slot-shift structure whose slots on the two sides of the primary component are staggered by an optimal distance is proposed in this paper. The models of the detent force including the end force and cogging force is established theoretically, and then verified by finite element analysis. The windings in the upper primary and the lower primary are arranged differently to improve the average thrust. The thrust characteristics of the DS-PMLSM under different shifted distances are analyzed and compared in detail. Furthermore, the primary component employing two kinds of core laminations is proposed to reduce both the dc component and ripple of the normal force. Finally, a DS-PMLSM prototype is tested, and the experimental results are compared with the analytical results to verify the effectiveness of the theoretical and simulation research. [ABSTRACT FROM AUTHOR]

Traditionally, straggering the primaries of the double-sided permanent magnet linear synchronous motor (DS-PMLSM) is beneficial in helping to reduce the detent force caused by the longitudinal end effect, but leading to a reduction of the average thrust. To overcome this disadvantage, this paper provides a novel DS-PMLSM, which adopts the structure of staggering two primaries and rearranging windings. First, the characteristics of the voltage and detent force are analyzed theoretically and verified by finite element (FEM) simulations. The inductance, thrust, and normal forces are then compared with the traditional DS-PMLSM. Furthermore, the geometrical parameters are optimized to improve the thrust. Finally, one DS-PMLSM prototype is tested. The detent force and back electromotive force tested results verify the effectiveness of the topology proposed in this research. [ABSTRACT FROM AUTHOR]

Double-sided permanent magnet linear synchronous machine with 120° phase belt toroidal windings (120°-TWDSPMLSM) suffers from large detent force due to the end effect and slot effect. Many existing methods can reduce the detent force of the 120°-TWDSPMLSM effectively. But they also minimize the back electromotive force (back-EMF) and thrust simultaneously. To alleviate this problem, this paper adopts a method of combining slot-shift structure with rearranging the 120° phase belt toroidal windings (120°-TW) to suppress the detent force and improve the back-EMF and thrust of the 120°-TWDSPMLSM simultaneously. First, the slots on the two sides of the primary part are stagger by an optimal distance to reduce the detent force. The models of the detent force, including the end force and cogging force, is established theoretically, and then verified by finite-element analysis (FA). Then, the 120°-TW are rearranged to improve the back-EMF and average thrust. And the electromagnetic characteristics of the 120°-TWDSPMLSM under different shifted distances are analyzed and compared in detail. Finally, the result shows that the detent force of optimized machine is 70.19% lower than that of the original machine, and the thrust fluctuation reduces 19.21%. Besides, the back-EMF of optimized machine is 6.84% lower than that of the original machine, but 31.86 higher than the machine with shifting slots and without rearranging the 120°-TW. Therefore, the optimal method in this paper is available in the detent force reduction and thrust improvement of the 120°-DSPMLSM. [ABSTRACT FROM AUTHOR]