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To effectively control the dust generated by coal mining operations, a new type of cyclonic pneumatic mist curtain dust control device was developed. Using CFD software, numerical simulations were conducted on the internal airflow velocity field, the exit velocity of the cyclonic pneumatic mist curtain, and the mist droplet particle field of the curtain. Experiments were carried out to measure the spray coverage, droplet size, and the dust control performance of the model device. The results indicate that when the water pump supply pressure is 8 MPa, the fan supply wind speed is 12 m/s, and the nozzle installation angle is 75 degrees, the cyclonic pneumatic mist curtain dust control device model operates under optimal conditions. The effective coverage of the cyclonic mist curtain is 380 × 3300 mm, fully suppressing dust generation on one side of the curtain. An optimal dust removal distance of about 90 cm was determined. After installing the cyclonic pneumatic mist curtain dust control device, the average dust reduction efficiency for respirable dust reached 91.07%, and the overall dust reduction efficiency achieved 93.34%. [ABSTRACT FROM AUTHOR]

To solve the problem of excessive dust concentration in the belt transportation roadway of the mine. Numerical simulations were used to study the dust migration in the belt transportation roadway under 1.5 m/s ventilation conditions. The simulation results show the process of dust ejection from the inflow chute to contamination of the whole belt transportation roadway, and the spatial distribution of dust velocity. A comprehensive dust reduction scheme of "central suppression and bilateral splitting" was designed according to the dust distribution, with simultaneous control of the infeed chute and the roadway. In practical application, pneumatic spraying greatly reduces the amount of dust in the guide chute. The misting screen has a significant effect on dust collection and segregation. The solution effectively controls the dust in the space of 20 m on both sides of the transfer point, and the dust removal efficiency reaches more than 90%. [ABSTRACT FROM AUTHOR]

To effectively solve the problem of high dust concentration during coal cutting and frame shifting in fully mechanized mining faces, based on the theory of gas–solid two-phase flow, a geometric model of a fully mechanized mining face was established by using COMSOL numerical simulation software. Simulations were performed for the movement characteristics of wind flow and the law of dust diffusion. Results show that the air flow at the junction of the working face, the air inlet, the hydraulic support moving area, and the vicinity of the shearer has accelerated movement, and the maximum wind speed zone of about 3 m/s can be formed. Under the influence of wind flow, dust particles above 35 μm settle faster, while dust particles below 35 μm are very vulnerable to the influence of wind flow, and the settling speed is slower. Using a custom experimental platform, the atomization characteristics and wind resistance of a pressure fan nozzle, a supersonic nozzle, and an ultrasonic nozzle were tested, and the nozzle that was suitable for the scheme was selected and applied in the field. Comparing the dust concentration before and after the application of the dust removal scheme at the sampling point, results show that the dust removal efficiency of the proposed scheme exceeds 85%, and the treatment effect is good. [ABSTRACT FROM AUTHOR]

In order to solve the problems of insufficient filtration performance of bag dust collector in coal mine and improper selection of filter materials, the performance parameters of seven kinds of filter materials were compared and analyzed. The results showed that with the increase of filtration time, the resistance of different filter materials showed an upward trend, the resistance of ordinary filter material increased rapidly, while the resistance of membrane filter material increased more gently. The time required for ordinary filter material to reach the cleaning cycle is relatively short, the cleaning cycle of polyester filter material is 80s, and the amount of dust accumulated on the surface of membrane filter material is always in a rising state. When the dust particle size is between 6.5 μm and 23 μm, the dust removal efficiency of PTFE filter material increases with the increase of filtering wind speed; The field practice shows that after the LFD-45 horizontal film-coated flat bag precipitator with pre-installed PTFE filter material is installed on the tail guide trough of 106belt conveyor, the dust reduction rates of total dust concentration and respirable dust concentration are 98.57% and 98.95% respectively. [ABSTRACT FROM AUTHOR]

For the problem of coal dust pollution in the return air lane of the comprehensive mining working face of soft rock mines.Based on the principle of supersonic siphon pneumatic atomization dust control, mobile vehicle-mounted pneumatic spraying combined with full-section fog curtain dust control technology is proposed to address the coal dust pollution problem in the return air tunnel of the comprehensive mining working face of soft rock mines. This technology has a wider spraying range, stronger wind resistance and lower energy consumption.Using the k-ε turbulence module and the fluid flow particle tracking module of COMSOL simulation software, a three-dimensional numerical model of the return air tunnel was established. The effect of wind flow characteristics on the diffusion range of coal dust and fog droplets was analysed, and the dust transport pattern and dust control effect of the new technology were obtained for different cross-sectional return airways. The results show that the velocity of the wind flow is continuously decayed by the slope, and the dust of different particle sizes is distributed differently by the inertial force. Coal dust with particle sizes larger than 6.5 μm accumulates below the structure at a lower velocity, and coal dust with particle sizes smaller than 4.5 μm is mostly suspended above the structure at a higher velocity. The device effectively stops the transport of dust and covers the whole section of the roadway, and the dust removal efficiency reaches 96.53%~97.93%, which provides relevant theoretical support and treatment means for the control of dust pollution in the return airway of coal mines. [ABSTRACT FROM AUTHOR]

[Display omitted] • APG12/active water can achieve efficient atomization and dust removal. • The weakened attraction between H 2 O molecules in the APG12/active droplets. • APG12/active droplets enhance the interactions between H 2 O and anthracite molecules. • The simulation provides guidance for the development of new dust suppressants. Coal mining processes produce large amounts of dust particles that seriously pollute the environment and threaten health. Spraying technology is a primary technique for dust removal. To date, experimental methods are mainly applied to study the atomization and dust removal properties of water droplets, but the intermolecular mechanism involved is unclear. First, a test platform was assembled to evaluate the atomization and dust removal performance of APG12/active water. Then, APG12 droplet and APG12 droplet/anthracite molecular models were constructed, and the underlying mechanism was elucidated through molecular simulation. The experimental results showed that the droplet diameter of the APG12/active water spray decreased by 14.15%, and the dust removal efficiencies of total dust and respirable dust increased by 39.55% and 61.51%, respectively. The simulation results indicated that APG12 molecules and H 2 O molecules exhibited attractive interactions. This interaction weakened the electrostatic attraction between the H 2 O molecules in the APG12/active water droplets. Moreover, the interaction enhanced the repulsive van der Waals interactions, reduced the number of hydrogen bonds, and increased the diffusion coefficient of H 2 O molecules. As a result, the droplets were relatively easy to break. In addition, APG12 molecules covered the surfaces of anthracite molecules, thus increasing the surface oxygen content and the electrostatic attraction, van der Waals forces and hydrogen bonding between H 2 O and coal molecules. This enhancement, in turn, improved the wettability of coal dust. Herein, the molecular mechanism of dust removal from APG12/active water was analysed, providing guidance for the development of new dust suppressants. [ABSTRACT FROM AUTHOR]

[Display omitted] • Corona-charged water mist has a significant capture effect on coal dust. • Proposing the corona spray charging technology of Red Copper Barbed Ring electrode. • Corona charging effectively reduces droplet particle diameter. • The charging effect of corona-charged water mist is highly improved. Water-mist charging technology, as an innovative form of wet dust capture technology, is designed to capture fine coal dust using electrostatic force. With advancements in the charging process, materials, and design of the electrodes utilized in traditional water-mist charging technology, the present study introduced the corona water-mist charging technology utilizing a red copper barbed ring electrode. Initially, the variation in voltage of self-sustained corona discharge and the characteristics of electric field distribution with varying electrode parameters were examined through simulation. This was aimed at identifying the electrode parameters that yield the most effective charging. Subsequently, the charging and dust reduction effects of the corona water-mist charging technology employing a red copper barbed ring electrode were explored experimentally. Findings indicate that this technology significantly reduces the droplet particle size, enhances their charge, and improves the efficiency of settling on coal dust. This research offers a new method and practical advice for the efficient capture of coal dust. [ABSTRACT FROM AUTHOR]

To solve the problem of the inability of traditional spray dust removal technology to efficiently restrain dust diffusion at the heading face, a multilayer spiral fog curtain dust control method based on spirally arranged pneumatic nozzles is proposed. In this paper, the k-ɛ turbulence model and K-H droplet breakage model are used. First, different airflow fields are analyzed by simulating the simultaneous injection of different numbers of nozzles, and the motion law of airflow interaction is obtained. Taking the two-layer fog curtain as an example, a multiphysical field coupling numerical simulation of the two-layer spiral fog curtain applied in the field is carried out, and the variation law of its velocity field distribution and particle motion characteristics is analyzed. A similar experimental platform is established to verify the effectiveness of the simulation results and the feasibility of the dust removal scheme. The simulation results show that the double helix arrangement will form a rotating airflow with the cutting arm as the axis to cover the whole roadway section and produce a double-layer spiral fog curtain. The water mist is fragmented into smaller fog droplets under the action of rotating airflow, which improves the dust catching effect of the fog curtain. Experiments show that the dust removal rate and efficiency of multilayer spiral fog curtains are obviously stronger than those of natural dust reduction and traditional spray. After 3 minutes, a dust concentration of approximately 470 mg/m3 can be reduced to less than 4 mg/m3. The average dust removal rates of total dust and exhaled dust were 2.600 mg/(m3.s) and 0.189 mg/(m3.s), respectively, and the dust removal efficiencies were 97.01% and 94.32%. [ABSTRACT FROM AUTHOR]

To solve the problem of dust pollution in the heading face, a new type of external pneumatic vortex fog curtain dust removal device suitable for a fully mechanized excavation face is designed in this paper. Firstly, dust migration laws at different times are simulated and analyzed by COMSOL software, and the functional relationship of dust concentration distribution above 50 mg/m3 at different heights and different wind speed is derived. Aiming at the dust migration laws of the heading face, a new dust removal device was proposed, and the atomization performance of the new type of external pneumatic vortex fog curtain dust removal device under different jet wind speed, different atomization pressure, and different nozzle working angle is explored through atomization performance experiment. It is found that when jet wind speed is 30 m/s, atomization pressure is 4 MPa, and nozzle working angle is 75°, the atomization performance of the new type of external pneumatic vortex fog curtain dust removal device is the best. Through the simulation of COMSOL software, the influence of air volume on the new type of external pneumatic vortex fog curtain dust removal device is analyzed. It is found that the new type of external pneumatic vortex fog curtain dust removal device is relatively stable when the air volume at the pressure outlet is less than 400 m3/min. The dust-reduction efficiency of the new type of external pneumatic vortex fog curtain dust removal device was investigated through the dust-reduction experiment, and it is found that the new type of external pneumatic vortex fog curtain dust removal device had better dust removal performance under the condition that the ventilation conditions did not interfere with the integrity of the vortex fog curtain. [ABSTRACT FROM AUTHOR]

To evaluate the granularity distribution pattern for multi-nozzle interference spray, the two-phase flow state inside the nozzle and the fragmentation process of the droplet particles in the eddy current field is studied, and the atomization characteristics of the multi-nozzle spray interference process is simulated based on CFD technology. The results indicate that the braking distance in the atomization field decreases with the increase of atomization pressure, and the decreasing speed is slower, in contrast, the atomizing angle increases with the rise in atomization pressure and the decrease of nozzle diameter. Compared with the single nozzle atomization field, the multi-nozzle atomization field has a more uniform distribution of droplet particles through collision, polymerization and rupture, which can achieve a better dust removal effect. By increasing the atomization pressure, the multi-nozzle interference atomization area can be formed faster, the droplet size is more refined, and the distribution is more uniform. Under the optimal parameters, practical testing indicates that the multi-nozzle air-operated atomization system makes the total dust and respirable dust concentrations at the various measuring points decrease rapidly, and the maximum suppression rates reach 95.52% and 96.84%, respectively. [Display omitted] • The two-phase flow state inside the nozzle and the droplet fragmentation process in the eddy current field was discovered. • The atomization characteristics of the multi-nozzle spray interference process was revealed. • The main atomization parameters of air-operated spraying system were discovered. [ABSTRACT FROM AUTHOR]

The dust removal efficiency of the existing dust control technologies for coal yards involving multiple dust production spots is low and cannot satisfy the requirements stipulated by the existing standards. This paper proposes a new type of vortex blowing suction dust control technology. The principle of dust control was examined through numerical simulations. The dust control efficiency of the single suction and vortex blowing suction methods was compared experimentally. The results indicated that most of the dust particles were collected by the vortex, and they moved in a spiral from the bottom to the top. The highest vortex airflow performance corresponded to an optimal blowing ratio of 4.814. The experimental comparison indicated that the dust removal performance of the vortex blowing suction technique was better. Specifically, for the formal and latter techniques, dust removal efficiency was 93.25% and 41.19%, and dust escape rate was 6.31% and 46.60%, respectively. [Display omitted] • Solve the problem of dust production in coal yard. • Solve the problem of complicated pipelines and dust deposits in the pipeline. • Combines the principle of vortex generation with dust removal technology. • The best blowing and sucking ratio of the vortex blowing and sucking device is 4.814. • Prevent the dust from escaping and depositing effectively. [ABSTRACT FROM AUTHOR]

The excavation of coal mines generates substantial dust, posing environmental and health risks for underground coal mine workers. To address the dust issue, a novel Vortex Air Flow Negative Pressure Entrainment Dedusting Device was developed. Through numerical simulations and a comprehensive experiment, factors influencing dust removal efficiency, such as the number of air ducts, wind speed, and pressure duct layout angle, were analysed. The result showed that the number of air ducts had the most significant effect on the suppression efficiency, while the pressure duct layout angle had the least significant impact. Six ducts with 25 m/s air velocity and 30° pressure duct angle were determined as the optimum operational parameters for dust removal. Field tests with the optimum setting were also conducted. The results demonstrated the best dust control performance compared to other settings, which resulted in a 90% reduction in coal dust concentrations. The developed device provides underground coal mines with an effective method to control coal dust efficiently during the excavation. [ABSTRACT FROM AUTHOR]