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Using the AC electric field to induce the orientation of nonlinear conductive fillers in composites is an effective solution for alleviating electric field distortion in power modules. However, the mechanism by which the electric field affects the filler dynamic characteristics and the composites' electrical properties remains unclear. In this paper, the correlation between the microscopic dynamic processes of fillers and the macroscopic current amplitude was analyzed. The results show that the current increases rapidly (0 ∼ 173 s) and then slowly (173 ∼ 869 s) at 600 V mm−1, influenced by the rotation and attraction processes of the fillers. This demonstrates that the orientation stops at about 869 s and the filler orientation state is a key factor in determining the dielectric properties. Secondly, the global orientation evaluation index D for the filler network was proposed, which can also derive the minimum time and energy loss required for preparation. Finally, the impact of different filler orientations on the composites' conductivity was investigated. In the low electric field stress region, with the average carrier jump distance decreasing from 150.23 to 109.71 nm as the D increases from −0.93 to −0.05. On this basis, materials with nonlinear conductivity gradient distribution can be easily prepared. Before optimization, the electric field stress of the power module at the triple point was 35.79 kV. This composite can reduce the value to 15.42 kV, a decrease of 56.9%, while maintaining good electric field uniformity. [ABSTRACT FROM AUTHOR]

The generation of abrasive particles is an unavoidable consequence of sliding electrical contact wear in conductive slip rings (SRs). The adhesion of abrasive particles to the insulators may lead to a decrease in flashover voltage, posing a risk to satellite power transmission. In this paper, the effect of abrasive particles on flashover is first studied. Surface abrasive particles can distort the surface electric field of the dielectric, absorb scattered electrons, and then re-emit them, thereby accelerating the development and formation of secondary electron avalanches. Flashover test results indicate that surface abrasive particles lead to a significant reduction in flashover voltage. To mitigate the impact of particle adhesion on flashover, a method of constructing particle traps on the surface of insulators is proposed. The location and structural parameters of the particle trap are further optimized and determined. The flashover test results using planar dielectric samples and SR insulator samples both demonstrate that the optimized particle trap can significantly improve the flashover voltage. The dielectric maintains high electrical strength even when particles are trapped in particle traps. The physical details of the impact of particles on flashover and the effect of particle traps are analyzed utilizing an electron movement simulation, corroborating the experiment from a microscopic aspect. [ABSTRACT FROM AUTHOR]