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Herein, we reported a facile method to fabricate ultra-stable, surfactant- and antimicrobial-free Pickering emulsions by designing and modulating emulsions’ interfaces via zein/chitosan colloid particles (ZCCPs). Highly charged ZCCPs with neutral wettability were produced by a facile anti-solvent procedure. The ZCCPs were shown to be effective Pickering emulsifiers because the emulsions formed were highly resistant to coalescence over a 9-month storage period. The ZCCPs were adsorbed irreversibly at the interface during emulsification, forming a hybrid network framework in which zein particles were embedded within the chitosan network, yielding ultra-stable food-grade zein/chitosan colloid particles stabilized Pickering emulsions (ZCCPEs). Moreover, stable surfactant-free oil gels were obtained by a one-step freeze-drying process of the precursor ZCCPEs. This distinctive interfacial architecture accounted for the favourable physical performance, and potentially oxidative and microbial stability of the emulsions and/or oil gels. This work opens up a promising route via a food-grade Pickering emulsion-template approach to transform liquid oil into solid-like fats with zero trans -fat formation. [ABSTRACT FROM AUTHOR]

Microstructure heterogeneity of emulsion films impaired their physical performances. This work attempted to fabricate novel high-barrier chitosan (CH) emulsion films by manipulating emulsion's interface architecture via Pickering stabilization approach. Some selected physical properties, including tensile property, water vapor permeability (WVP), and oxygen permeability (OP) as well as the microstructure of the films were evaluated. Film-forming emulsions (FFEs) based on zein/chitosan colloid particles-stabilized Pickering emulsions (ZCCPEs) were extremely stable, evidenced by the similar droplets size and size distribution in the FFEs and film matrix, endowing the films with homogeneous distributions of lipid droplets over their 3D network matrix. Interestingly, emulsion films exhibited excellent oxygen-barrier efficiency, and the OP of the films was decreased by 1−4 orders of magnitude when compared with CH films. This phenomenon may be associated with the novel interfacial architecture of ZCCPEs as well as film microstructure morphology based on ordered assembles of CH matrix and ZCCPEs. A schematic diagram for the formation pathway of ZCCPEs-loaded CH emulsion films was proposed to establish structure-function relationships of the films. This study opens a promising pathway for producing emulsion films with excellent oxygen-barrier capability via Pickering stabilization principle. [ABSTRACT FROM AUTHOR]