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To promote energy saving, high efficiency and quality production in the mechanical manufacturing industry, a large number of studies have been conducted on modelling and evaluation. However, most of the approaches have focused on single objective modelling, evaluation and conventional machining method like unidirectional turning (UDT). This paper presents a multi-objective modelling and evaluation method for energy, efficiency, economy and quality using a new process of forward-and-reverse multidirectional turning (MDT). Firstly, the multi-objective influential factors of cutting parameters for energy consumption, cutting time, production cost and surface roughness of MDT are analyzed to establish the corresponding models, respectively. Then taking the energy consumption, cutting time, production cost and surface roughness as the objectives, the Technique for Order Preference by Similarity to Ideal Solution (TOPSIS) is applied for the multi-objective evaluation through different processes. Finally, the case study shows the practicability of the MDT method and evaluation method for energy optimization and energy conservation. • Proposing a new method of energy saving and high efficiency production oriented multidirectional turning (MDT). • Illustrating the characteristics of MDT. • Establishing entropy-weight and fuzzy evaluation models. • Analyzing the practicability of the multi-objective evaluation and models. [ABSTRACT FROM AUTHOR]

Process route planning is vital for implementing energy saving and low-cost production in mechanical processing as it can directly affect the energy consumption and the cost of mechanical product processing. Therefore, a multiobjective optimization approach of machining center process routes to realize energy saving and low-cost mechanical processing is proposed in this paper. To provide theoretical support for this study, process route optimization problems of a machining center are analyzed, the concept of workstep element is introduced to represent the features of machined parts, and a multiobjective optimization model is established. The optimization model is solved based on the combination of a workstep chain intelligent generation algorithm and a non-dominated sorting genetic algorithm II. Finally, the emulsion pump case process route is used as a case study to verify the feasibility and practicability of the proposed method. Comparison with actual data shows that with the single objective of energy consumption and processing cost, based on the multiobjectives of energy saving and low cost as the optimization goal, the energy consumption was 1.018 × 107 J, and the processing cost was CNY32.65. Compared with the other two experimental results, the energy consumption and the processing cost demonstrated the best comprehensive performances, consistent with energy saving, low cost and sustainable production, thereby validating the established model. Furthermore, the optimization analysis shows that the combinatorial optimization algorithm has a better solution speed and optimization precision than the general genetic algorithm. • Analyzed the underlying effects of the mechanism of process route optimization. • A multiobjective optimization model of the machining center process route was built. • The concept of workstep element was proposed. • An intelligent combinatorial optimization algorithm for the workstep chain was proposed. [ABSTRACT FROM AUTHOR]