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It is possible to create value with less environmental impact through the adoption of Lean and Green manufacturing concepts and tools. This paper proposes a Lean-Green model based on the application of the Single Minute Exchange of Die (SMED) combined with Carbon Footprint (CF) to analyze eco-efficiency of a machining center in a case study in Brazil. The novelty of this paper was the proposal of a Lean-Green model based on ecoefficiency indicators to measure performance of production systems toward a cleaner production. The developed Lean-Green model should be used by companies with low-capacity of production due to restrictions of machine availability. The case study was organized in five different scenarios by varying machine tools, workers and workpieces. First, the SMED tool was applied in the setup activities and gains of reduced idle times were up to 88%. CF results were reduced up to 81% after applying the SMED tool on each scenario. Lastly, an eco-efficiency set of indicators were used to combine results of SMED and CF, and results of eco-efficiency were 3% higher even with higher CF values after converting setup saved time into productive time. To achieve such results simple improvements were performed in the machining center, through the standardization of work and the study of time and methods for setup activities, showing that the proposed Lean-Green model could be also adopted by other companies to create value with less impact. [ABSTRACT FROM AUTHOR]

A review of advances in the use of lubrication techniques during machining operations as well as the application of state-of-the-art nanofluids in machining is presented in this research article. A brief review of the available literature on the environmental impact and the health hazards associated with metal working fluids is also included. The performance and drawbacks of different techniques are discussed in terms of machining parameters and output variables. The review of different lubrication techniques finally ends up in the favor of minimum quantity lubrication and cooling technique as a potential alternate to flooded and conventional cooling conditions in different machining processes in terms of dealing with the ecological, social and human health concerns and the finances coupled with the use of metal working fluids in machining processes. [ABSTRACT FROM AUTHOR]