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As a low‐cost alternative to noble metals, Cu plays an important role in industrial catalysis, such as water‐gas shift reaction, methanol or ethanol oxidation, hydrogenation of oils, CO oxidation, among many others. An important step in optimizing Cu catalyst performance is control of nanoparticles size, distribution, and the interface with the support. While proton conducting perovskites can enhance the metal catalytic activity when acting as the support, there has been limited investigation of in situ growth of Cu metal nanoparticles from the proton conductors and its catalytic performance. Here, Cu nanoparticles are tracked exsolved from an A‐site‐deficient proton‐conducting barium cerate‐zirconate using scanning electron microscopy, revealing a continuous phase change during exsolution as a function of reduction temperature. Combined with the phase diagram and cell parameter change during reduction, a new exsolution mechanism is proposed for the first time which provides insight into tailoring metal particles interfaces at proton conducting oxide surfaces. Furthermore, the catalytic behavior in the CO oxidation reaction is explored and, it is observed that these new nanostructures can rival state of the art catalysts over long term operation. [ABSTRACT FROM AUTHOR]

High‐performance nanoparticle platforms can drive catalysis progress to new horizons, delivering environmental and energy targets. Nanoparticle exsolution offers unprecedented opportunities that are limited by current demanding process conditions. Unraveling new exsolution pathways, particularly at low‐temperatures, represents an important milestone that will enable improved sustainable synthetic route, more control of catalysis microstructure as well as new application opportunities. Herein it is demonstrated that plasma direct exsolution at room temperature represents just such a step change in the synthesis. Moreover, the factors that most affect the exsolution process are identified. It is shown that the surface defects produced initiate exsolution under a brief ion bombardment of an argon low‐pressure and low‐temperature plasma. This results in controlled nanoparticles with diameters ≈19–22 nm with very high number densities thus creating a highly active catalytic material for CO oxidation which rivals traditionally created exsolved samples. [ABSTRACT FROM AUTHOR]

Metallic nanoparticles exsolved at the surface of perovskite oxides have been recently shown to unlock superior catalytic activity and durability towards various chemical reactions of practical importance. For example, for the CO oxidation reaction, exsolved Ni nanoparticles in oxidised form exhibit site activities approaching those of noble metals. This is of particular interest for the prospect of replacing noble metals with earth-abundant metal/metal oxide catalysts in the automotive exhaust control industry. Here we show that for the CO oxidation reaction, the functionality of exsolved Ni nanoparticles can be further improved when Fe is co-exsolved with Ni, as Fe–Ni alloy nanoparticles, eventually forming mixed oxide nanoparticles. As compared to the Ni nanoparticles, the alloy nanoparticles exhibit higher site activities, greatly improved durability over 170 h of continuous testing and increased tolerance towards sulphur-based atmospheres. Similarly to the single metal nanoparticles, the alloys demonstrate outstanding microstructural stability and high tolerance towards coking. These results open additional directions for tailoring the activity and durability of exsolved materials for the CO oxidation reaction and beyond. [ABSTRACT FROM AUTHOR]

Exsolution of surface and bulk nanoparticles in perovskites has been recently employed in chemical looping methane partial oxidation because of the emergent materials' properties such as oxygen capacity, redox stability, durability, coke resistance and enhanced activity. Here we attempt to further lower the temperature of methane conversion by complementing exsolution with infiltration. We prepare an endo/exo-particle system using exsolution and infiltrate it with minimal amount of Rh (0.1 wt%) in order to functionalize the surface and induce low temperature activity. We achieve a temperature decrease by almost 220 °C and an increase of the activity up to 40%. We also show that the initial microstructure of the perovskite plays a key role in controlling nanoparticle anchorage and carbon deposition. Our results demonstrate that microstructure tuning and surface functionalization are important aspects to consider when designing materials for redox cycling applications. [ABSTRACT FROM AUTHOR]