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• GNS layer induced by SMRT enhanced the strength-ductility synergy of 316L steel. • Gradient microstructure effectively inhibits strain localization during deformation. • SMRT 316L displays phase transformation and cyclic softening under fatigue at 650 ℃. • Fatigue life is well predicted by CPFE model with plastic-slip-based indicator. • Multi-scale failure mechanism is studied for GNS 316L under strain fatigue at 650 ℃. Gradient nanostructured materials have excellent fatigue resistance. At present, there are few research on the fatigue properties of gradient nanostructured (GNS) materials at high temperature. Herein, the multi-scale failure mechanism of GNS 316L steel at 650 °C is studied, and the high temperature fatigue tests under different strain amplitudes are conducted. Then, post-test microstructure observations were carried out to reveal the damage mechanisms, and the fatigue behavior was numerically simulated by crystal plasticity model. The experimental results show that the strength of the GNS 316L steel is still higher than that of the coarse-grained (CG) 316L steel at 650 °C, and the fatigue life of the GNS 316L steel is also higher than that of the CG one under strain fatigue loadings. The fatigue fracture results show that the fatigue crack presents a mixed propagation mode, and the crack source of GNS 316L transfers from surface to subsurface under low strain amplitude. The numerical results directly reflect the influence of the GNS surface layer on the plastic slip behavior. The fatigue failure mechanism of GNS 316L steel under strain-controlled cyclic loading at 650 °C was explained from a multi-scale perspective. This study provides data and method support for the application of GNS 316L steel at high temperature. [ABSTRACT FROM AUTHOR]

• Fatigue failure mechanism was elucidated for multi-stage centrifugal pump shaft. • Specific technical measures to prevent pump shaft failure were proposed. • Fatigue resistance design is performed for pump shaft structure and coupling. • Feasibility of the new pump shaft system has been verified by experiment. In the operation of multistage centrifugal pump, the pump shaft of 304 stainless steel is subjected to a variety of alternating loads. It is one of the parts prone to failure. The fracture microscopic observation, chemical composition analysis and mechanical property measurement of the fractured pump shaft are carried out. Through the fracture analysis, it is found that the pump shaft failure is caused by fatigue mechanism with characteristic of multi-source crack initiation, and there are many cavities and inclusions at the fracture. From the numerical analysis, it is found that there is significant stress concentration at the fracture, which exceeds the fatigue limit of the material and eventually leads to the fatigue fracture. Besides, the appropriate fillet radius and elastic coupling are designed for the pump shaft, which can effectively reduce the stress concentration and improve the service life of the pump shaft. Finally, the fatigue life of the improved pump shaft was experimentally verified. [ABSTRACT FROM AUTHOR]