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The objective of this study was to optimize continuous acetone-butanol-ethanol (ABE) fermentation using a two stage chemostat system integrated with liquid-liquid extraction of solvents produced in the first stage. This minimized end product inhibition by butanol and subsequently enhanced glucose utilization and solvent production in continuous cultures of Clostridium acetobutylicum B 5313. During continuous two-stage ABE fermentation, sugarcane bagasse was used as the cell holding material for the both stages and liquid-liquid extraction was performed using an oleyl alcohol and decanol mixture. An overall solvent production of 25.32g/L (acetone 5.93g/L, butanol 16.90g/L and ethanol 2.48g/L) was observed as compared to 15.98g/L in the single stage chemostat with highest solvent productivity and solvent yield of 2.5g/Lh and of 0.35g/g, respectively. Maximum glucose utilization (83.21%) at a dilution rate of 0.051/h was observed as compared to 54.38% in the single stage chemostat., (Copyright © 2011 Elsevier Ltd. All rights reserved.)

Highlights: [•] A novel modeling approach for Clostridium acetobutylicum solvenotogenic phase is proposed. [•] Continuous fermentation with immobilized cells is studied. [•] The solvent fluxes are predicted quantitatively. [•] A novel optimization procedure is introduced for constraint-based modeling. [ABSTRACT FROM AUTHOR]

Highlights: [•] Study suggests the preference of biomass feedstocks appropriate for ABE-fermentation. [•] Effect of varying lignocellulosic sugar concentrations in continuous column reactor. [•] Multi linear regression (MLR) modeling successfully used for continuous production of solvents. [•] Scale up of column reactor is successfully demonstrated. [Copyright &y& Elsevier]