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The aim of the presented study was to apply various bark species (birch, beech, maple, pine and spruce) as fillers for urea-formaldehyde (UF) resin in three-layer plywood manufacturing. For this purpose, all types of bark were ground and added to the adhesive mixture. The resultant plywood was subjected to investigations of the following: tensile strength, modulus of elasticity (MOE), bending strength (MOR) and formaldehyde emission. The results indicate a reduction in the tensile strength. Moreover, the lack of significant improvement in strength parameters can be explained by too high a load of the filler (20 wt%). In the case of formaldehyde emissions, a reduction was observed for birch (B-1), beech (B-2), maple (B-3) and pine bark (B-4). In addition, an increase in the emission of formaldehyde was recorded only for spruce bark. [ABSTRACT FROM AUTHOR]

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This study examined the effect of applying cellulose nanoparticles as a filling material for phenol-formaldehyde (PF) resin in the process of manufacturing water-resistant plywood. Based on investigations that concerned the rheological behavior of resin mixture containing various amounts of nanofiller, the modification of resin resulted in a major increase of viscosity. Although Fourier transform infrared spectroscopy did not fully explain the effect of modification on the chemical structure of the adhesive, there was a noticeable improvement in the morphology of cured nanocellulose-reinforced resin. Based on the bonding quality results, the optimum amount of nanocellulose was 3 PBW (parts by weight) per 100 PBW of resin and it allowed the achievement of a notable increase in shear strength values. Moreover, introduction of cellulosic nanoparticles had a positive effect on mechanical properties such as bending strength and modulus of elasticity. In summary, the research showed that it is possible to apply nanocellulose as a modifier for the adhesives in the process of manufacturing water-resistant plywood. [ABSTRACT FROM AUTHOR]

The possibility of replacing the rye flour commonly used as a filler for urea formaldehyde resins was investigated for plywood production with birch bark characterized by various particle dimensions. The effects on the curing and rheological properties of the adhesives were investigated. Moreover, the plywood was tested to evaluate the formaldehyde emissions, bonding quality, modulus of elasticity, and bending strength. The results showed that the size of the bark particles had a significant effect on the viscosity of the adhesives but did not affect other properties of the resin. Replacing the flour with the bark significantly decreased the formaldehyde release, but there was no clear correlation with the dimensional fraction of the bark powder. The particle size had notable effects on bonding quality and mechanical properties. The best results were obtained for a sieve with square holes whose inside lengths were 0.315; however, all plywood samples achieved shear strength values exceeding the requirements of EN 314-2 (1993). [ABSTRACT FROM AUTHOR]

Various flours were added as fillers for urea-formaldehyde (UF) resin, and effects on the rheological behavior and the curing properties of the resin were evaluated. The plywood properties such as bonding quality, bending strength, modulus of elasticity, and formaldehyde-release were tested. Five types of flours were used, i.e., rye flour, hemp flour, coconut flour, rice flour, and pumpkin flour. The type of flour had a major influence on the properties of resin mixture such as gel time, solid content, and viscosity. The use of rye and pumpkin flour resulted in a longer gelling time, and the adhesive mixture filled with rice flour did not attain the desired viscosity value needed for the production of plywood. The best mechanical properties and bonding quality were achieved by addition of pumpkin flour. However, the bonding quality of plywood glued with an adhesive filled with every other flour retained good values exceeding 1 N/mm² as required by the standard EN 314-2 (1993). The use of hemp flour as a filler for UF resin led to a substantial decrease of free formaldehyde content. [ABSTRACT FROM AUTHOR]

The woodworking industry generates a great amount of bark which has not yet found a wider industrial application. None of the previously conducted research has considered oak bark application (which is one of the most often processed wood species in Poland) as a filler for wood adhesives. Moreover, no studies have determined the properties of bark containing melamine-urea-formaldehyde resin (MUF), which increasingly replaces pure urea-formaldehyde adhesives. Thus, the aim of the study was to determine the possibility of grinded oak bark application as a filler for MUF adhesive in plywood manufacturing. The chemical composition of oak bark was evaluated. Properties of liquid resins, such as viscosity, gel time, pH, and solid content, were determined. Chemical interaction between the filler and resin was assessed with using Fourier-transform infrared (FTIR) spectroscopy. Plywood panels manufactured using MUF adhesive filled with different bark concentrations (10%, 15%, 20%, 25%) were tested in terms of such properties as formaldehyde release and bonding quality. Studies have shown an improvement in liquid resin properties. The course of FTIR spectra did not explain the chemical interaction between the polymer and the filler. The addition of oak bark at a concentration of 15% made it possible to produce plywood panels characterized by reduced formaldehyde release and improved bonding quality. [ABSTRACT FROM AUTHOR]