Search

Reinforcing of polylactide (PLA) with fillers can be an interesting solution to reduce its global price and to improve specific properties. Starting from calcium sulfate (gypsum) as by-product of the lactic acid fermentation process, novel high performance composites have been produced by melt-blending PLA and this filler after a previous specific dehydration performed at 500°C for min. 1 h. Due to PLA sensitivity towards hydrolysis, it has first been demonstrated that formation of β-anhydrite II (AII) by adequate thermal treatment of calcium sulfate hemihydrate is a prerequisite. Then, the modification of filler interfacial properties with different coating agents such as stearic acid (SA) and stearate salts has been considered. The effect of surface treatment on molecular, thermal and mechanical properties has been examined together with the morphology of the resulting composites. To take advantage of the improved lubricity and better wetting characteristics, the filler was coated by up to 2% (by weight...

Starting from calcium sulfate (gypsum) as a fermentation by-product of lactic acid fermentation, novel high performance composites have been produced by melt-blending polylactide (PLA) and previously dried calcium sulfate hemihydrate in a Brabender bench scale kneader at 190 � C. Due to PLA sensitivity towards hydrolysis, it has first been demonstrated that formation of b-anhydrite II (AII) by adequate thermal treatment of calcium sulfate is a prerequisite. Then, the effect of filler content and mean diameter on thermal, mechanical and impact properties has been examined together with the morphology of the resulting materials. It shows that high tensile performances and impact strength are maintained up to a filler content of 20 wt% without any increase of PLA crystallinity. Interestingly enough and provided that AII particles with a mean diameter of ca. 10 mm were considered as PLA fillers, tensile and impact properties proved to be maintained at a very acceptable level at filler content as high as 50 wt%. Such remarkable mechanical behavior can be accounted for by the excellent filler dispersion throughout the polyester matrix and much favorable interactions between CaSO4 particles and ester functions of PLA chains as evidenced by the use of predictive mathematical models for composite mechanical properties and SEMeBSE imaging of fractured surfaces. 2007 Elsevier Ltd. All rights reserved.

Starting from calcium sulfate (gypsum) as fermentation byproduct of lactic acid production process, high-performance composites have been produced by melt-blending polylactide (PLA) and beta-anhydrite II (AII) filler, i.e., calcium sulfate hemihydrate previously dried at 500 degrees C. Characterized by attractive properties due to good filler dispersion throughout the polyester matrix and favorable interactions between components, these composites are interesting for potential use as biodegradable rigid packaging. The effect of filler content and mean particle diameter on the barrier properties such as sorption and diffusion to water vapor has been examined and compared to unfilled PLA. Even without additional treatments, the presence of the filler introduced constraints on molecular mobility in the permeable phase of amorphous PLA and the amount of solvent absorbed appears lower in the highly filled composites. Surprisingly, for PLA-30% AII compositions, by addition of filler characterized by high mean particle diameter (e.g., 43 microm) the thermodynamic diffusion parameter, D(0), decreased up to 2 orders of magnitude. The dimension of filler particles and their percentage in the continuous polymeric phase seem to be the most important parameters that determine the barrier properties of the PLA-AII composites to water vapor.