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In this paper, we present a method for evaluating the performance of railway crossing rails after long-term service. The method includes 1) 3D profile and hardness measurements; 2) finite element simulation of wheel/rail interaction; and 3) numerical prediction of rail degradation. We conducted a case study on a crossing that had been in service for several years. The results indicate that the crossing experienced a run-in process in the major traffic direction, manifested as a widening of the running band, an enlargement of the contact patch size, a decrease in contact stress and eventually a reduction in plastic deformation and wear. However, the wheel/rail interaction was exacerbated in the minor traffic direction which induced more severe plastic deformation and wear. [ABSTRACT FROM AUTHOR]

This study evaluates the degradation of wheels and rails at railway crossings. The evaluation method is composed of 1) finite element simulation of dynamic wheel/crossing interaction and 2) multi-criteria analysis of wheel/rail degradation in terms of yield behavior, rolling contact fatigue (RCF) and wear. With the aid of this method, we conducted a case study identifying the proper yield strength of rail steel material for a 54E1-1:9 crossing under a specified traffic condition. The case study indicates that the wear of contact bodies is more sensitive to train speed compared with yield and RCF; the increase of rail yield strength suppresses rail degradation while exacerbating wheel degradation; and rail yield strength in the range of 500–600 MPa is preferred to achieve a good trade-off between the wheel and rail degradations. • A method is proposed to evaluate the degradation of wheels and rails at railway crossings. • The method uses finite element simulation and multi-criteria analysis. • Wheel/rail degradation is evaluated in terms of yield behavior, rolling contact fatigue (RCF) and wear. • A case study is conducted to identify the proper yield strength of rail steel material for a 54E1-1:9 crossing. [ABSTRACT FROM AUTHOR]