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• A comprehensive stiffness model of intermediate bearing is presented. • A reduced model of dual rotor-bearing-casing coupling system is developed. • The effects of typical parameters on the vibration of the system are discussed. • The mechanism of the comprehensive stiffness and system vibration is revealed. This paper focuses on the vibrational properties of a dual rotor-casing coupled system with nonlinear clearance in the intermediate bearing, considering both the oil film stiffness and Hertzian contact stiffness between rolling elements and raceways. A comprehensive stiffness model for the intermediate bearing has been developed based on elastohydrodynamic lubrication (EHL) and Hertz contact theory. Subsequently, a dynamical model of the dual rotor-bearing-casing system is established using the finite element method, thereby verifying the feasibility of simulating the casing with beam elements. The dimensionality of the system equation is reduced using the fixed-interface component mode synthesis (CMS) method, and the resulting reduced-dimensionality equation is solved using the improved Newmark- β method. The effects of casing support, rotational speed, and radial clearance on the vibration characteristics of the system are investigated. Then, the comprehensive stiffness and coupled vibration characteristics of the system are analyzed to elucidate its intrinsic mechanism. Finally, the contact characteristics within the intermediate bearing under dynamic load are also studied. The results indicate that the support stiffness of the casing has a more significant impact on the second resonance caused by both the inner and outer rotors. The system is prone to experiencing varying compliance (VC) resonance at low rotational speeds. The excessive bearing clearance leads to complex vibrational characteristics of the system, making it challenging to predict its motion. The impact of minor changes in stiffness on system vibration is small when the comprehensive stiffness is large. At this time, the limited effect of oil film stiffness allows it to be disregarded in terms of comprehensive stiffness. Furthermore, the speed significantly influences the contact characteristics within the intermediate bearing under the unbalanced force of the rotor and gravity. [ABSTRACT FROM AUTHOR]

This paper focuses on the crack nucleation and crack propagation induced by a cluster of carbides. The morphology of the carbides is extracted from scanning electron microscope images of M50 bearing steel. Subsequently, a continuum damage accumulation model is incorporated into the Voronoi finite element model to investigate the damage evolution in the material. It can be observed that nearly all the micro-cracks nucleate on the boundary of the carbide and propagate through the bearing material matrix around those carbides until they become large enough to coalesce to failure. With the increasing of friction coefficient, cracks gradually grow to the contact surface. The result also shows that the carbides deeper than a certain depth are not harmful to the material. [ABSTRACT FROM AUTHOR]